Machining of circular micro holes by electrochemical micro-machining process

doi:10.1007/s40436-013-0042-1

Advances in Manufacturing ›› 2013, Vol. 1 ›› Issue (4): 314-319.doi: 10.1007/s40436-013-0042-1

Machining of circular micro holes by electrochemical micro-machining process

Alok Kumar Das¹• Partha Saha²

1. Indian School of Mines, Dhanbad, Jharkhand, India
2. Indian Institute of Technology Kharagpur, Kharagpur,West Bengal, India

收稿日期:2013-07-09 修回日期:2013-10-09 出版日期:2013-12-26 发布日期:2013-10-15
通讯作者: e-mail: eralok@yahoo.co.in
作者简介:e-mail: eralok@yahoo.co.in

Machining of circular micro holes by electrochemical micro-machining process

Alok Kumar Das¹• Partha Saha²

1. Indian School of Mines, Dhanbad, Jharkhand, India
2. Indian Institute of Technology Kharagpur, Kharagpur,West Bengal, India

Received:2013-07-09 Revised:2013-10-09 Online:2013-12-26 Published:2013-10-15
Contact: e-mail: eralok@yahoo.co.in
About author:e-mail: eralok@yahoo.co.in

摘要/Abstract

摘要： Machining of micro holes with micro electrochemical machining (micro ECM) process has been carried out with an indigenously developed set up. This paper describes relevant problems and solutions for the circular micro holes machining process on 304 stainless steel sheets with 60 lm thickness using high speed steel cylindrical tool of diameter 500 lm and using dilute H2SO4 as electrolyte.The taper angle variation of the machined hole is analyzed and reported for different experimental setting parameters. The minimum value of the taper angle of machined holes is achieved at the parameter setting of
0.4 mol/L H2SO4, 700 kHz, 600 ns and 21 V, for stainless steel sheets and HSS tool.

关键词: Micro machining , Micro ECM , Micro-hole , Electrochemical dissolution , Short pulse voltage , Pulse power supply

Abstract: Machining of micro holes with micro electrochemical machining (micro ECM) process has been carried out with an indigenously developed set up. This paper describes relevant problems and solutions for the circular micro holes machining process on 304 stainless steel sheets with 60 lm thickness using high speed steel cylindrical tool of diameter 500 lm and using dilute H2SO4 as electrolyte.The taper angle variation of the machined hole is analyzed and reported for different experimental setting parameters. The minimum value of the taper angle of machined holes is achieved at the parameter setting of
0.4 mol/L H2SO4, 700 kHz, 600 ns and 21 V, for stainless steel sheets and HSS tool.

Key words: Micro machining , Micro ECM , Micro-hole , Electrochemical dissolution , Short pulse voltage , Pulse power supply

Alok Kumar Das Partha Saha. Machining of circular micro holes by electrochemical micro-machining process[J]. Advances in Manufacturing, 2013, 1(4): 314-319.

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Machining of circular micro holes by electrochemical micro-machining process

Machining of circular micro holes by electrochemical micro-machining process

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