Numerical study via total Lagrangian smoothed particle hydrodynamics on chip formation in micro cutting

doi:10.1007/s40436-020-00297-z

Advances in Manufacturing ›› 2020, Vol. 8 ›› Issue (2): 144-159.doi: 10.1007/s40436-020-00297-z

Numerical study via total Lagrangian smoothed particle hydrodynamics on chip formation in micro cutting

Jin-Shi Wang¹, Xiao-Dong Zhang¹, Feng-Zhou Fang^1,2

1 State Key Laboratory of Precision Measuring Technology and Instruments, Centre of Micro/Nano Manufacturing Technology(MNMT), Tianjin University, Tianjin 300072, People's Republic of China;
2 Centre of Micro/Nano Manufacturing Technology(MNMT-Dublin), University College Dublin, Dublin, Ireland

收稿日期:2019-08-31 修回日期:2020-01-03 出版日期:2020-06-25 发布日期:2020-06-08
通讯作者: Feng-Zhou Fang E-mail:fzfang@tju.edu.cn
基金资助:
This work was supported by the National key Research and Development Program of China (No. 2016YFB1102203), the National Natural Science Foundation of China (No. 61635008), and the ‘111’ project by the State Administration of Foreign Experts Affairs and the Ministry of Education of China (Grant No. B07014).

Numerical study via total Lagrangian smoothed particle hydrodynamics on chip formation in micro cutting

Jin-Shi Wang¹, Xiao-Dong Zhang¹, Feng-Zhou Fang^1,2

1 State Key Laboratory of Precision Measuring Technology and Instruments, Centre of Micro/Nano Manufacturing Technology(MNMT), Tianjin University, Tianjin 300072, People's Republic of China;
2 Centre of Micro/Nano Manufacturing Technology(MNMT-Dublin), University College Dublin, Dublin, Ireland

Received:2019-08-31 Revised:2020-01-03 Online:2020-06-25 Published:2020-06-08
Contact: Feng-Zhou Fang E-mail:fzfang@tju.edu.cn
Supported by:
This work was supported by the National key Research and Development Program of China (No. 2016YFB1102203), the National Natural Science Foundation of China (No. 61635008), and the ‘111’ project by the State Administration of Foreign Experts Affairs and the Ministry of Education of China (Grant No. B07014).

摘要/Abstract

摘要： Numerical simulation is an effective approach in studying cutting mechanism. The widely used methods for cutting simulation include finite element analysis and molecular dynamics. However, there exist some intrinsic shortcomings when using a mesh-based formulation, and the capable scale of molecular dynamics is extremely small. In contrast, smoothed particle hydrodynamics (SPH) is a candidate to combine the advantages of them. It is a particle method which is suitable for simulating the large deformation process, and is formulated based on continuum mechanics so that large scale problems can be handled in principle. As a result, SPH has also become a main way for the cutting simulation. Since some issues arise while using conventional SPH to handle solid materials, the total Lagrangian smoothed particle hydrodynamics (TLSPH) is developed. But instabilities would still occur during the cutting, which is a critical issue to resolve. This paper studies the effects of TLSPH settings and cutting model parameters on the numerical instability, as well as the chip formation process. Plastic deformation, stress field and cutting forces are analyzed as well. It shows that the hourglass coefficient, critical pairwise deformation and time step are three important parameters to control the stability of the simulation, and a strategy on how to adjust them is provided.

The full text can be downloaded at https://link.springer.com/article/10.1007/s40436-020-00297-z

关键词: Cutting, Total Lagrangian smoothed particle hydrodynamics (TLSPH), Numerical instability, Chip formation

Abstract: Numerical simulation is an effective approach in studying cutting mechanism. The widely used methods for cutting simulation include finite element analysis and molecular dynamics. However, there exist some intrinsic shortcomings when using a mesh-based formulation, and the capable scale of molecular dynamics is extremely small. In contrast, smoothed particle hydrodynamics (SPH) is a candidate to combine the advantages of them. It is a particle method which is suitable for simulating the large deformation process, and is formulated based on continuum mechanics so that large scale problems can be handled in principle. As a result, SPH has also become a main way for the cutting simulation. Since some issues arise while using conventional SPH to handle solid materials, the total Lagrangian smoothed particle hydrodynamics (TLSPH) is developed. But instabilities would still occur during the cutting, which is a critical issue to resolve. This paper studies the effects of TLSPH settings and cutting model parameters on the numerical instability, as well as the chip formation process. Plastic deformation, stress field and cutting forces are analyzed as well. It shows that the hourglass coefficient, critical pairwise deformation and time step are three important parameters to control the stability of the simulation, and a strategy on how to adjust them is provided.

The full text can be downloaded at https://link.springer.com/article/10.1007/s40436-020-00297-z

Key words: Cutting, Total Lagrangian smoothed particle hydrodynamics (TLSPH), Numerical instability, Chip formation

Jin-Shi Wang, Xiao-Dong Zhang, Feng-Zhou Fang. Numerical study via total Lagrangian smoothed particle hydrodynamics on chip formation in micro cutting[J]. Advances in Manufacturing, 2020, 8(2): 144-159.

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Numerical study via total Lagrangian smoothed particle hydrodynamics on chip formation in micro cutting

Numerical study via total Lagrangian smoothed particle hydrodynamics on chip formation in micro cutting

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