Cutting performance of saw blades with microtextured rougher and finisher sawteeth

doi:10.1007/s40436-023-00470-0

Advances in Manufacturing ›› 2024, Vol. 12 ›› Issue (2): 317-334.doi: 10.1007/s40436-023-00470-0

• • 上一篇

Cutting performance of saw blades with microtextured rougher and finisher sawteeth

Yang Lu, Jian-Xin Deng, Zhi-Hui Zhang, Jia-Xing Wu, Ran Wang, Yi-Chen Bao

Key Laboratory of High Efficiency and Clean Mechanical Manufacture of MOE, School of Mechanical Engineering, Shandong University, Jinan 250061, People's Republic of China

收稿日期:2023-04-21 修回日期:2023-06-26 发布日期:2024-05-16
通讯作者: Jian-Xin Deng,E-mail:jxdeng@sdu.edu.cn E-mail:jxdeng@sdu.edu.cn
作者简介:Yang Lu received the MS degree in School of Mechanical Engineering from Shandong University in 2020. Now he is a PhD student at Shandong University. His research interest is micro textured tools and cutting process;
Jian-Xin Deng received the PhD degree from Shandong University in 1995. Now he is a Professor at Shandong University. His research interests include high efficiency precision machining, coating technology, cutting tools, engineering ceramics, friction and wear;
Zhi-Hui Zhang is a master student at Shandong University. His research interest is electrojet printing composite coating;
Jia-Xing Wu is a PhD student at Shandong University. Her research interest is ultrasonic rolling micro textures and coating technology;
Ran Wang received the MS degree from Hebei University of Technology in 2020. Now she is a PhD student at Shandong University. Her research interest is electrojet printing and composite coating;
Yi-Chen Bao received the MS degree from Hefei University of Technology in 2021. Now he is a PhD student at Shandong University. His research interest is coating technology and electrojet printing.
基金资助:
This work was supported by the National Natural Science Foundation of China(Grant No.52275443),and the Key Research and Development Projects of Shandong Province(Grant No.2020CXGC011003).

Cutting performance of saw blades with microtextured rougher and finisher sawteeth

Yang Lu, Jian-Xin Deng, Zhi-Hui Zhang, Jia-Xing Wu, Ran Wang, Yi-Chen Bao

Key Laboratory of High Efficiency and Clean Mechanical Manufacture of MOE, School of Mechanical Engineering, Shandong University, Jinan 250061, People's Republic of China

Received:2023-04-21 Revised:2023-06-26 Published:2024-05-16
Contact: Jian-Xin Deng,E-mail:jxdeng@sdu.edu.cn E-mail:jxdeng@sdu.edu.cn
Supported by:
This work was supported by the National Natural Science Foundation of China(Grant No.52275443),and the Key Research and Development Projects of Shandong Province(Grant No.2020CXGC011003).

摘要/Abstract

摘要： The problems of severe sawtooth wear, harsh sawing noise, and low surface quality during the processing of circular saw blades need to be solved. To improve the cutting performance of TiC-based cermet saw blades, microtextures parallel to the cutting edge were fabricated on rough and fine sawteeth by laser machining. The cutting tests were performed on a sawing platform under lubricated conditions. Models of the sawing arc length and working sawtooth cutting force variations were developed for sawing steel pipes, and the accuracy of the sawing force model was verified experimentally. The results indicate that the variations in the sawing force are proportional to the sawing arc length. The circular saw blades with microtextures that did not penetrate the sawtooth rake face exhibited the lowest cutting force, sawing noise, and highest machined surface quality. Furthermore, the worn-out distance of the rougher and finisher sawteeth was reduced by approximately 7.4 % and 44.1 %, respectively, compared with conventional circular saw blades. The main failure modes of sawteeth were tip wear, rake face adhesion, and oxidative wear. In addition, the mechanism by which the textures improve the cutting and wear properties of TiC-based circular saw blades was discussed. This study provided a significant concept for enhancing the cutting performance of circular saw blades and improving the machined surface quality.

The full text can be downloaded at https://link.springer.com/article/10.1007/s40436-023-00470-0

关键词: Circular saw blades, Micro textures, Cutting performance, Wear performance

Abstract: The problems of severe sawtooth wear, harsh sawing noise, and low surface quality during the processing of circular saw blades need to be solved. To improve the cutting performance of TiC-based cermet saw blades, microtextures parallel to the cutting edge were fabricated on rough and fine sawteeth by laser machining. The cutting tests were performed on a sawing platform under lubricated conditions. Models of the sawing arc length and working sawtooth cutting force variations were developed for sawing steel pipes, and the accuracy of the sawing force model was verified experimentally. The results indicate that the variations in the sawing force are proportional to the sawing arc length. The circular saw blades with microtextures that did not penetrate the sawtooth rake face exhibited the lowest cutting force, sawing noise, and highest machined surface quality. Furthermore, the worn-out distance of the rougher and finisher sawteeth was reduced by approximately 7.4 % and 44.1 %, respectively, compared with conventional circular saw blades. The main failure modes of sawteeth were tip wear, rake face adhesion, and oxidative wear. In addition, the mechanism by which the textures improve the cutting and wear properties of TiC-based circular saw blades was discussed. This study provided a significant concept for enhancing the cutting performance of circular saw blades and improving the machined surface quality.

The full text can be downloaded at https://link.springer.com/article/10.1007/s40436-023-00470-0

Key words: Circular saw blades, Micro textures, Cutting performance, Wear performance

Yang Lu, Jian-Xin Deng, Zhi-Hui Zhang, Jia-Xing Wu, Ran Wang, Yi-Chen Bao. Cutting performance of saw blades with microtextured rougher and finisher sawteeth[J]. Advances in Manufacturing, 2024, 12(2): 317-334.

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Cutting performance of saw blades with microtextured rougher and finisher sawteeth

Cutting performance of saw blades with microtextured rougher and finisher sawteeth

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