Research on the influences of torsional deformation on contour precision of the crank pin

  • Jing Li ,
  • Hui Qian ,
  • Biao Li ,
  • Nan-Yan Shen
Expand
  • Shanghai Key Laboratory of Intelligent Manufacturing and Robotics, School of Mechatronics Engineering and Automation, Shanghai University, Shanghai 200072, P. R. China

Received date: 2015-01-22

  Revised date: 2015-04-15

  Online published: 2015-05-30

Supported by

The paper is supported by Major National Science and Technology Projects (Grant No. 2013ZX04002-031).

Abstract

The span and length to diameter ratio of the large-scale crankshaft are big, and the structure and the distribution of crank pins are complex. Thus it is easier for crankshaft to generate biggish torsional deflection which finally influences the contour precision of the crank pin in tangential point tracing grinding. Based on the analyses of force and torsional deformation of the crankshaft under different crankshaft driving modes of the headstock and the tailstock, the relationship between torsional deformation and rotation angle error of the crankshaft in tangential point tracing grinding is discussed in this paper. According to crankshaft rotational motion and wheel frame coordinated motion in tangential point tracing grinding, contour error of the crank pin caused by torsional deflection is established under different crankshaft driving modes. The simulation results show that minimum contour error of the crank pin can be obtained when crankshaft is synchronously driven by both the headstock and the tailstock, and speed error does not exist in tangential point tracing grinding.

Cite this article

Jing Li , Hui Qian , Biao Li , Nan-Yan Shen . Research on the influences of torsional deformation on contour precision of the crank pin[J]. Advances in Manufacturing, 2015 , 3(2) : 123 -129 . DOI: 10.1007/s40436-015-0108-3

References

1. Torims T, Vilcans J, Zarins M et al (2012) A study on how grinding technology parameters affect the surface texture formation of marine diesel engine crankshafts. Adv Mater Res538:1413-1421

2. Yu HX, Zhang Y, Pan XH et al (2012) New approach for noncircular following grinding of crankshaft pin. Adv Mater Res497:46-55

3. Peng BY, Han QS (2010) Research on the processing speed of cam grinding. In: 4th international seminar on modern cutting and measurement engineering, Beijing, China, Dec 2010

4. Liu RY, Jun H, Cheng B (2012) Process improvement of camshaft of heavy duty diesel engine. In: 2012 international conference on applied mechanics and materials, Sanya, China, Nov2012

5. Yu H, Xu M, Zhao J (2015) In-situ roundness measurement and correction for pin journals in oscillating grinding machines. Mech Syst Signal Process 50:548-562

6. Dong JL, Tao JF, Liu CL (2010) Modal and deformation analysis of dual-motor driving turntable's middle frame. J Shanghai Jiaotong Univ 44(8):1130-1135

7. Tao JF, Ma Q, Shang Y et al (2008) Dynamics of dual-motordrive elastic cylinder. J Shanghai Jiaotong Univ42(11):1892-1895

8. Yang JD, Wu JQ, Deng YQ (2011) Synchronous control of multiintegrated system of electro-hydraulic with mechanic based on virtual axis model. Adv Mater Res 291:3003-3008

9. Dong LH, Xu BS, Xue N et al (2013) Development of remaining life prediction of crankshaft remanufacturing core. Adv Manuf1(1):91-96

10. Zhang MC, Yao ZQ (2015) Force characteristics in continuous path controlled crankpin grinding. Chin J Mech Eng (English Edition) 28(2):331-337

11. Hirahara H, Yoshida K, Iwase M (2010) Torque estimation based on nonlinear engine model considering crankshaft torsion. In:2010 IEEE/ASME international conference on advanced intelligent mechatronics, Montreal, QC, Canada, 682-687 July 2010

12. Lin CH (2013) Recurrent modified Elman neural network control of PM synchronous generator system using wind turbine emulator of PM synchronous servo motor drive. Int J Electr Power Energy Syst 52(1):143-160

13. Han SS, Jiao ZX, Yao JY et al (2014) Compound velocity synchronizing control strategy for electro-hydraulic load simulator and its engineering application. J Dyn Syst Meas Control136(5):1316-1319

14. Sayidi AM, Boghrabadi NS, Nekoui MA (2012) Torque ripple minimization by tracking non-linear control of PM synchronous motors. Int J Innov Comput Inf Control 8(1B):539-552

15. Huang SL, Pu K, Xu YL et al (2010) Analysis of bending & torsion deformation for complex ceramic core based on active contour model. Comput Integr Manuf Syst 16(8):1643-1648

16. Zhao M, Lin J, Wang X et al (2011) Dynamic transmission error analysis for a CNC machine tool based on built-in encoders. In:2011 IEEE international symposium on assembly and manufacturing (ISAM), Tampere, Finland, May 2011

17. He BL (2006) Engine crankshaft agencies modeling and simulation. Dissertation, Harbin Institute of Technology

18. Zhou Z (2007) Method of continuous beam calculation of crankshaft and bearing load. Heavy Truck 5:29-31

19. Lee JC, Gao W, Shimizu Y et al (2012) Analysis and measurement of the dynamic motions of a large-scale rotating roll workpiece. Key Eng Mater 523:847-852

20. Huan J, Ma W (2010) Method for graphically evaluating the workpiece's contour error in non-circular grinding process. Int J Adv Manuf Technol 46(1-4):117-121

21. Luo M, Chen LY, Chen ZC (2014) The method of fillet contour error compensation applied in end cylindrical crankshaft grinder. Appl Mech Mater 556:1165-1169
Outlines

/