A holistic decision support tool for remanufacturing: end-of-life (EOL) strategy planning

  • S. S. Yang ,
  • N. Nasr ,
  • S. K. Ong ,
  • A. Y. C. Nee
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  • 1. NUS Graduate School for Integrative Sciences and Engineering, National University of Singapore, 28 Medical Drive, Singapore 117456, Singapore;
    2. Golisano Institute for Sustainability, Rochester Institute of Technology, 11
    1. Lomb Memorial Drive, Rochester, NY 14623, USA;
    3. Department of Mechanical Engineering, Faculty of Engineering, National University of Singapore, 9 Engineering Drive 1, Singapore 117576, Singapore

Received date: 2016-03-16

  Revised date: 2016-07-18

  Online published: 2016-09-25

Abstract

Remanufacturing is a key enabler for sustainable production due to its effectiveness in closing the loop on material flows, extending product life cycle and reducing production waste and emission. In this paper, a holistic decision support tool to facilitate the product end-of-life (EOL) strategy planning, specifically using remanufacturing as a key strategy is presented. The proposed model incorporates checklist methods to evaluate the viability of conducting remanufacturing for a product and its components. An optimization model for determining the Pareto set of optimal EOL strategies that correspond to maximum economic profit and minimum environmental impact is presented. Since determination of this Pareto set via enumeration of all EOL strategies is prohibitively time-consuming, even for a product with a small number of components, genetic algorithm (GA), specifically NSGA-II has been utilized to achieve rapid calculation of the set of optimum EOL strategies. This NSGA-II method permits extensive sensitivity analysis to understand thoroughly the impact of situational variables, such as reverse logistic cost, technology and replacement part availability, etc., on the EOL decision making, i.e., Pareto front, and thus leading to improved strategy planning and better productdesign. The case study involving EOL treatment of two types of desktop phones is described to illustrate the utility of the proposed methodology.

Cite this article

S. S. Yang , N. Nasr , S. K. Ong , A. Y. C. Nee . A holistic decision support tool for remanufacturing: end-of-life (EOL) strategy planning[J]. Advances in Manufacturing, 2016 , 4(3) : 189 -201 . DOI: 10.1007/s40436-016-0149-2

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