Fused filament fabrication (FFF) has been widely used to develop prototypes as well as functional parts owing to its capability for creating parts with complex geometries in a short time without the specific requirement of tooling. The mechanical properties of parts produced by FFF exhibit 70%-80% of the mechanical properties of parts produced by injection molding. The mechanical properties of FFF-produced parts are primarily dependent on the selection of various process variables. The mechanical properties of the part can be enhanced through the proper selection of process variables. In the present experimental investigation, the effects of the process variables, viz. raster angle, layer height, and raster width on the flexural properties of FFF-printed polylactic acid (PLA) is studied. The result shows that flexural strength is primarily influenced by layer height followed by raster angle. The sample printed with 100-μm layer height and 0° raster angle exhibits a higher tensile strength. Further, the microscopic examination of the deformed specimen is performed to understand the mode of failure. Specimens printed at different raster angles show different modes of failure.
The full text can be downloaded at https://link.springer.com/article/10.1007/s40436-018-0237-6
Shilpesh R. Rajpurohit
,
Harshit K. Dave
. Flexural strength of fused filament fabricated (FFF) PLA parts on an open-source 3D printer[J]. Advances in Manufacturing, 2018
, 6(4)
: 430
-441
.
DOI: 10.1007/s40436-018-0237-6
1. Francis V, Jain PK (2018) Investigation on the effect of surface modification of 3D printed parts by nanoclay and dimethyl ketone. Mater Manuf Process 33:1080-1092
2. Chockalingam K, Jawahar N, Praveen J (2016) Enhancement of anisotropic strength of fused deposited ABS parts by genetic algorithm. Mater Manuf Process 31:2001-2010
3. Gill SS, Kaplas M (2009) Comparative study of 3D printing technologies for rapid casting of aluminium alloy. Mater Manuf Process 24:1405-1411
4. Liao G, Li Z, Cheng Y et al (2018) Properties of oriented carbon fiber/polyamide 12 composite parts fabricated by fused deposition modeling. Mater Des 139:283-292
5. Zou R, Xia Y, Liu S et al (2016) Isotropic and anisotropic elasticity and yielding of 3D printed material. Compos B Eng 99:506-513
6. Garg A, Bhattacharya A, Batish A (2016) On surface finish and dimensional accuracy of FDM parts after cold vapor treatment. Mater Manuf Process 31:522-529
7. Wu W, Jiang J, Jiang H et al (2018) Improving bending and dynamic mechanics performance of 3D printing through ultrasonic strengthening. Mater Lett 220:317-320
8. Mishra SB, Malik R, Mahapatra SS (2017) Effect of external perimeter on flexural strength of FDM build parts. Arab J Sci Eng 42:4587-4595
9. Luzanin O, Guduric V, Ristic I et al (2017) Investigating impact of five build parameters on the maximum flexural force in FDM specimens-a definitive screening design approach. Rapid Prototyp J 23:1088-1098
10. Mohamed OA, Masood SH, Bhowmik JL (2017) Investigation on the flexural creep stiffness behavior of PC-ABS material processed by fused deposition modeling using response surface definitive screening design. J Miner Met Mater Soc 69:498-505
11. Garg A, Bhattacharya A, Batish A (2017) Failure investigation of fused deposition modelling parts fabricated at different raster angles under tensile and flexural loading. Proc Inst Mech Eng Part B J Eng Manuf 231:2031-2039
12. Motaparti KP, Taylor G, Leu MC et al (2017) Experimental investigation of effects of build parameters on flexural properties in fused deposition modelling parts. Virtual Phys Prototyp 12:207-220
13. Rahman KM, Letcher T, Reese R (2015) Mechanical properties of additively manufcatured PEEK components using fused filament fabrication. In:Proceeding of the ASME International Mechanical Engineering Congress and Exposition (IMECE2015). Hosuton, Texas, November 13-19
14. Christiyan KJ, Chandrasekhar U, Venkateswarlu K (2016) Flexural properties of PLA components under various test condition manufactured by printer. J Inst Eng (India) Ser C 114:1-5
15. Knoop F, Kloke A, Schoeppner V (2017) Quality improvement of FDM parts by parameter optimization. AIP Conf Proc 1914:190001
16. Sood AK, Ohdar RK, Mahapatra SS (2010) Parametrical appraisal of mechanical property of fused deposition modelling processed parts. Mater Des 31:287-295
17. Guan HW, Savalani MM, Gibson I et al (2015) Influence of fill gap on flexural strength of parts fabricated by curved layer fused deposition modeling. Proc Technol 20:243-248
18. Dawoud M, Taha I, Ebeid SJ (2016) Mechanical behaviour of ABS:an experimental study using FDM and injection moulding techniques. J Manuf Process 21:39-45
19. Durgun I, Ertan R (2014) Experimental investigation of FDM process for improvement of mechanical properties and production cost. Rapid Prototyp J 20:228-235
20. Liu X, Zhang M, Li S et al (2017) Mechanical property parametric appraisal of fused deposition modeling parts based on the gray taguchi method. Int J Adv Manuf Technol 89:2387-2397
21. Huang B, Meng S, He H et al (2018) Study of processing parameters in fused deposition modeling based on mechanical properties of acrylonitrile-butadiene-styrene filament. Polym Eng Sci. https://doi.org/10.1002/pen.24875
22. Es-Said OS, Foyos J, Noorani R et al (2000) Effect of layer orientation on mechanical properties of rapid prototyped samples. Mater Manuf Process 15:107-122
23. Pivsa-Art W, Chaiyasat A, Pivsa-Art S et al (2013) Preparation of polymer blends between poly (lactic acid) and poly (butylene adipate-co-terephthalate) and biodegradable polymers as compatibilizers. Energy Proc 34:549-554
24. Zhang J, Wang S, Qiao Y et al (2016) Effect of morphology designing on the structure and properties of PLA/PEG/ABS blends. Colloid Polym Sci 294:1779-1787
25. Choe IJ, Lee JH, Yu JH et al (2014) Mechanical properties of acrylonitrile-butadiene-styrene copolymer/poly (l-lactic acid) blends and their composites. J Appl Polym Sci 131:40329.1
26. Jo MY, Ryu YJ, Ko JH et al (2012) Effects of compatibilizers on the mechanical properties of ABS/PLA composites. J Appl Polym Sci 125:E231-E238