Residual stress model of pre-stressed dry grinding considering coupling of thermal, stress, and phase transformation

doi:10.1007/s40436-019-00280-3

Advances in Manufacturing ›› 2019, Vol. 7 ›› Issue (4): 401-410.doi: 10.1007/s40436-019-00280-3

Residual stress model of pre-stressed dry grinding considering coupling of thermal, stress, and phase transformation

Xiao-Liang Shi¹, Shi-Chao Xiu¹, Hui-Ling Su²

1 School of Mechanical Engineering and Automation, Northeastern University, Shenyang 110819, People's Republic of China;
2 School of Metallurgy, Northeastern University, Shenyang 110819, People's Republic of China

收稿日期:2019-01-31 修回日期:2019-06-09 出版日期:2019-12-25 发布日期:2019-12-26
通讯作者: Xiao-Liang Shi E-mail:shixiaoliang@mail.neu.edu.cn
基金资助:
This paper is supported by the Fundamental Research Funds for the Central Universities of China (Grant No. N170303012) and the National Natural Science Foundation of China (Grant No. 51775101).

Residual stress model of pre-stressed dry grinding considering coupling of thermal, stress, and phase transformation

Xiao-Liang Shi¹, Shi-Chao Xiu¹, Hui-Ling Su²

1 School of Mechanical Engineering and Automation, Northeastern University, Shenyang 110819, People's Republic of China;
2 School of Metallurgy, Northeastern University, Shenyang 110819, People's Republic of China

Received:2019-01-31 Revised:2019-06-09 Online:2019-12-25 Published:2019-12-26
Contact: Xiao-Liang Shi E-mail:shixiaoliang@mail.neu.edu.cn
Supported by:
This paper is supported by the Fundamental Research Funds for the Central Universities of China (Grant No. N170303012) and the National Natural Science Foundation of China (Grant No. 51775101).

摘要/Abstract

摘要： Pre-stressed dry grinding can result in a hardened layer on the part surface while the surface residual stress is controlled. Considering the factors of the thermal field, pre-stress, and microstructural transformation, a proximate model of surface residual stress for pre-stressed dry grinding is established using the ANSYS finite element simulation method and verified through experiment. The variation laws and mechanisms of the residual stress along with the grinding parameters are revealed. Under the comprehensive effect of pre-stress and phase transformation, the residual stress of pre-stressed dry grinding is revealed mainly as compressive stress. This increases as the pre-stress and grinding depth increase. Under the coupling effect, pre-stress has larger influence on the residual stress than the grinding depth. The model can analyze and predict the residual stress of pre-stressed dry grinding in general.

The full text can be downloaded at https://link.springer.com/article/10.1007/s40436-019-00280-3

关键词: Pre-stressed dry grinding, Residual stress, Finite element model, Grinding thermal field, Stress field, Phase transformation

Abstract: Pre-stressed dry grinding can result in a hardened layer on the part surface while the surface residual stress is controlled. Considering the factors of the thermal field, pre-stress, and microstructural transformation, a proximate model of surface residual stress for pre-stressed dry grinding is established using the ANSYS finite element simulation method and verified through experiment. The variation laws and mechanisms of the residual stress along with the grinding parameters are revealed. Under the comprehensive effect of pre-stress and phase transformation, the residual stress of pre-stressed dry grinding is revealed mainly as compressive stress. This increases as the pre-stress and grinding depth increase. Under the coupling effect, pre-stress has larger influence on the residual stress than the grinding depth. The model can analyze and predict the residual stress of pre-stressed dry grinding in general.

The full text can be downloaded at https://link.springer.com/article/10.1007/s40436-019-00280-3

Key words: Pre-stressed dry grinding, Residual stress, Finite element model, Grinding thermal field, Stress field, Phase transformation

Xiao-Liang Shi, Shi-Chao Xiu, Hui-Ling Su. Residual stress model of pre-stressed dry grinding considering coupling of thermal, stress, and phase transformation[J]. Advances in Manufacturing, 2019, 7(4): 401-410.

参考文献

1. Zarudi I, Zhang LC (2002) Mechanical property improvement of quenchable steel by grinding. J Mater Sci 37(18):3935-3943
2. Thanedar A, Dongre GG, Singh R et al (2017) Surface integrity investigation including grinding burns using Barkhausen noise (BNA). J Manuf Process 30:226-240
3. Thang VT, Tuan NA, Tiep NV (2018) Evaluation of grinding wheel wear in wet profile grinding for the groove of the ball bearing's inner ring by pneumatic probes. J Mech Sci Technol 32(3):1297-1305
4. Zhang YB, Li CH, Jia DZ et al (2016) Experimental study on the effect of nanoparticle concentration on the lubricating property of nanofluids for MQL grinding of Ni-based alloy. J Mater Process Technol 232:100-115
5. Salonitis K (2017) A hybrid cellular automata-finite element model for the simulation of the grind-hardening process. Int J Adv Manuf Technol 93(9/12):4007-4013
6. Nguyen T, Zhang LC, Sun DL et al (2014) Characterizing the mechanical properties of the hardened layer induced by grindinghardening. Mach Sci Technol 18(2):277-298
7. Huang XM, Ren YH, Zheng B et al (2016) Experiment research on grind-hardening of AISI5140 steel based on thermal compensation. J Mech Sci Technol 30(8):3819-3827
8. Liu M, Nguyen T, Zhang LC et al (2015) Effect of grindinginduced cyclic heating on the hardened layer generation in the plunge grinding of a cylindrical component. Int J Mach Tools Manuf 89:55-63
9. Alonso U, Ortega N, Sanchez JA et al (2015) Hardness control of grind-hardening and finishing grinding by means of area-based specific energy. Int J Mach Tools Manuf 88:24-33
10. Li JP, Liu SY, Du CL (2013) Experimental research and computer simulation of face grind-hardening technology. Stroj Vestn J Mech E 59(2):81-88
11. Zhang Y, Ge PQ, Be WB (2015) Plane grind-hardening distortion analysis and the effect to grind-hardening layer. Int J Adv Manuf Technol 78(1/4):431-438
12. Ye BY, Peng RT, Tang XZ et al (2008) Residual stress and surface morphology of pre-stress hard cutting. J South China Univ Technol 36(4):6-9
13. Xiu SC, Bai B, Zhang XM et al (2015) Study of the surface hardening in pre-stressed hardening grinding combined machining. J Northeast Univ 36(1):86-90
14. Xiu SC, Shi XL (2015) Transformation mechanism of microstructure and residual stress within hardening layer in prestressed dry grinding. J Adv Mech Des Syst 9(3):1-13
15. Shi XL, Xiu SC, Dong L (2018) Study of pre-stressed dry grinding and its integrated hardening model of hardening layer. Int J Adv Manuf Technol 95(5/8):2529-2541
16. Shi XL, Xiu SC, Zhang XM et al (2017) A study of pre-stressed dry grinding and its characteristic mechanism of residual stress within a hardened layer. Int J Adv Manuf Technol 88(1/4):863-877
17. Ding ZS, Li BZ, Liang SY (2015) Phase transformation and residual stress of maraging C250 steel during grinding. Mater Lett 154:37-39
18. Masoumi H, Safavi SM, Salehi M et al (2014) Effect of grinding on the residual stress and adhesion strength of HVOF thermally sprayed WC-10Co-4Cr coating. Mater Manuf Process 29(9):1139-1151
19. Salonitis K, Kolios A (2015) Experimental and numerical study of grind-hardening-induced residual stresses on AISI 1045 steel. Int J Adv Manuf Technol 79(9/12):1443-1452
20. Martell JJ, Liu CR, Shi J (2014) Experimental investigation on variation of machined residual stresses by turning and grinding of hardened AISI 1053 steel. Int J Adv Manuf Technol 74(9/12):1381-1392
21. Evans A, Kim SB, Shackleton J et al (2005) Relaxation of residual stress in shot peened Udimet 720Li under high temperature isothermal fatigue. Int J Fatigue 27(10/12):1530-1534
22. Guo C, Wu Y, Varghese V et al (1999) Temperatures and energypartition for grinding with vitrified CBN wheels. Ann CIRP 48:247-250
23. Tang JM (2016) Mechanical and tribological properties of the TiC-TiB₂ composite coating deposited on 40Cr-steel by electro spark deposition. Appl Surf Sci 365:202-208
24. Hu CL, Zhao Z, Gong AJ et al (2015) Effect of warm deformation parameters and cooling rates on the recrystallization transformation microstructure in 40Cr steel. J Mater Eng Perform 24(1):505-516
25. Chen Y, Peng Z, Wu L et al (2015) High-precision numerical simulation for effect of casting speed on solidification of 40Cr during continuous billet casting. Metall Ital 1:47-51
26. Zhang L, Ge PQ, Bi WB et al (2011) Experiment and simulation on residual stress of surface hardened layer in grind-hardening. Solid Stat Phenom 175:166-170

[1]	Yong-Cheng Lin, Jia-Yang Chen, Dao-Guang He, Xin-He Li, Jian Yang. Marginal-restraint mandrel-free spinning process for thin-walled ellipsoidal heads[J]. Advances in Manufacturing, 2020, 8(2): 189-203.
[2]	Ping Zhou, Zi-Guang Wang, Ying Yan, Ning Huang, Ren-Ke Kang, Dong-Ming Guo. Sensitivity analysis of the surface integrity of monocrystalline silicon to grinding speed with same grain depth-of-cut[J]. Advances in Manufacturing, 2020, 8(1): 97-106.
[3]	Chuan Wu, Qing-Ling Meng. Microstructural evolution of a steam-turbine rotor subjected to a water-quenching process: numerical simulation and experimental verification[J]. Advances in Manufacturing, 2019, 7(1): 84-104.
[4]	Ehsan Jafarzadeh, Mohammad R. Movahhedy, Saeed Khodaygan, Mohammad Ghorbani. Prediction of machining chatter in milling based on dynamic FEM simulations of chip formation[J]. Advances in Manufacturing, 2018, 6(3): 334-344.
[5]	A. Pramanik, A. R. Dixit, S. Chattopadhyaya, M. S. Uddin, Yu Dong, A. K. Basak, G. Littlefair. Fatigue life of machined components[J]. Advances in Manufacturing, 2017, 5(1): 59-76.
[6]	Ying Fu, Wen-Ya Li, Xia-Wei Yang, Tie-Jun Ma, Achilles Vairis. The effects of forging pressure and temperature field on residual stresses in linear friction welded Ti6Al4V joints[J]. Advances in Manufacturing, 2016, 4(4): 314-321.
[7]	Jan C. Aurich, Marco Zimmermann, Stefan Schindler, Paul Steinmann. Turning of aluminum metal matrix composites: influence of the reinforcement and the cutting condition on the surface layer of the workpiece[J]. Advances in Manufacturing, 2016, 4(3): 225-236.
[8]	Nejah Tounsi, Tahany El-Wardany. Finite element analysis of chip formation and residual stresses induced by sequential cutting in side milling with microns to submicron uncut chip thickness and finite cutting edge radius[J]. Advances in Manufacturing, 2015, 3(4): 309-322.
[9]	R. Guerra Silva, U. Teicher, A. Nestler, A. Brosius. Finite element modeling of chip separation in machining cellular metals[J]. Advances in Manufacturing, 2015, 3(1): 54-62.
[10]	Shou-Xu Song, Yun-Dong Liu,Qing-Di Ke,Ye-Chao Shen. Overlaying welding technology and performance of axle tube remanufacturing[J]. Advances in Manufacturing, 2013, 1(2): 143-150.

Residual stress model of pre-stressed dry grinding considering coupling of thermal, stress, and phase transformation

Residual stress model of pre-stressed dry grinding considering coupling of thermal, stress, and phase transformation

PDF

可视化

摘要/Abstract

引用本文

使用本文

参考文献

相关文章 10

编辑推荐

Metrics

本文评价