Mechanism and machinability in novel electroplastic-assisted grinding ductile iron

doi:10.1007/s40436-024-00533-w

Advances in Manufacturing ›› 2025, Vol. 13 ›› Issue (1): 245-263.doi: 10.1007/s40436-024-00533-w

• • 上一篇

Mechanism and machinability in novel electroplastic-assisted grinding ductile iron

Jia-Hao Liu¹, Dong-Zhou Jia^1,2, Chang-He Li², Yan-Bin Zhang², Ying Fu³, Zhen-Lin Lv⁴, Shuo Feng¹

1. College of Mechanical Engineering and Automation, Liaoning University of Technology, Jinzhou 121001, Liaoning, People's Republic of China;
2. School of Mechanical & Automotive Engineering, Qingdao University of Technology, Qingdao 266520, Shandong, People's Republic of China;
3. Songshan Lake Material Laboratory, Dongguan, 523808 Guangdong, People's Republic of China;
4. School of Materials Science and Engineering, Xi'an University of Technology, Xi'an 710048, People's Republic of China

收稿日期:2024-03-15 修回日期:2024-04-07 发布日期:2025-02-26
通讯作者: Dong-Zhou JIA,E-mail:jia_dongzhou@163.com E-mail:jia_dongzhou@163.com
作者简介:Jia-Hao Liu is a master student at the School of Mechanical Engineering and Automation, Liaoning University of Technology, Jinzhou, China. His current research interests focus on precision and special machining technology, multi-energy field composite machining technology.
Dong-Zhou Jia is a lecturer at the School of Mechanical Engineering and Automation, Liaoning University of Technology, Jinzhou, China. He received his Ph.D. degree from Qingdao University of Technology, China, in 2021. His current research interests focus on precision and special machining technology, multi-energy field composite machining technology.
Chang-He Li is a lecturer at the School of Mechanical Engineering and Automation, Liaoning University of Technology, Jinzhou, China. He received his Ph.D. degree from Qingdao University of Technology, China, in 2021. His current research interests focus on precision and special machining technology, multi-energy field composite machining technology.
Yan-Bin Zhang is a lecturer at the School of Mechanical Engineering and Automation, Liaoning University of Technology, Jinzhou, China. He received his Ph.D. degree from Qingdao University of Technology, China, in 2021. His current research interests focus on precision and special machining technology, multi-energy field composite machining technology.
Ying Fu is a lecturer at the School of Mechanical Engineering and Automation, Liaoning University of Technology, Jinzhou, China. He received his Ph.D. degree from Qingdao University of Technology, China, in 2021. His current research interests focus on precision and special machining technology, multi-energy field composite machining technology.
Zhen-Lin Lv is a lecturer at the School of Mechanical Engineering and Automation, Liaoning University of Technology, Jinzhou, China. He received his Ph.D. degree from Qingdao University of Technology, China, in 2021. His current research interests focus on precision and special machining technology, multi-energy field composite machining technology.
Shuo Feng is a lecturer at the School of Mechanical Engineering and Automation, Liaoning University of Technology, Jinzhou, China. He received his Ph.D. degree from Qingdao University of Technology, China, in 2021. His current research interests focus on precision and special machining technology, multi-energy field composite machining technology.
基金资助:
This study was financially supported by the China Postdoctoral Science Foundation Funded Project (Grant No. 2023M732826), the Liaoning Provincial Science and Technology Program Project (Grant No. 2023JH1/10400074), and the Special Fund of Taishan Scholars Project (Grant No. tsqn202211179).

Mechanism and machinability in novel electroplastic-assisted grinding ductile iron

Jia-Hao Liu¹, Dong-Zhou Jia^1,2, Chang-He Li², Yan-Bin Zhang², Ying Fu³, Zhen-Lin Lv⁴, Shuo Feng¹

1. College of Mechanical Engineering and Automation, Liaoning University of Technology, Jinzhou 121001, Liaoning, People's Republic of China;
2. School of Mechanical & Automotive Engineering, Qingdao University of Technology, Qingdao 266520, Shandong, People's Republic of China;
3. Songshan Lake Material Laboratory, Dongguan, 523808 Guangdong, People's Republic of China;
4. School of Materials Science and Engineering, Xi'an University of Technology, Xi'an 710048, People's Republic of China

Received:2024-03-15 Revised:2024-04-07 Published:2025-02-26
Contact: Dong-Zhou JIA,E-mail:jia_dongzhou@163.com E-mail:jia_dongzhou@163.com
Supported by:
This study was financially supported by the China Postdoctoral Science Foundation Funded Project (Grant No. 2023M732826), the Liaoning Provincial Science and Technology Program Project (Grant No. 2023JH1/10400074), and the Special Fund of Taishan Scholars Project (Grant No. tsqn202211179).

摘要/Abstract

摘要： Owing to the hard brittle phase organization in their matrixes, brittle materials are prone to the formation of pits and cracks on machined surfaces under extreme grinding conditions, which severely affect the overall performance and service behavior of machined parts. Based on the electroplastic effect of pulsed currents during material deformation, this study investigates electroplastic-assisted grinding with different electrical parameters (current, frequency, and duty cycle). The results demonstrate that compared to conventional grinding, the pulsed current can significantly decrease the surface roughness (S_a) of the workpiece and reduce surface pits and crack defects. The higher the pulsed current, the more pronounced the improvement in the surface quality of the workpiece. Compared to traditional grinding, when the pulsed current is 1 000 A, S_a decreases by 46.4%, and surface pit and crack defects are eliminated. Under the same pulse-current amplitude and frequency conditions, the surface quality continues to improve as the duty cycle increases. When the duty cycle is 75%, S_a reaches a minimum of 0.749 μm. However, the surface quality is insensitive to the pulsed-current frequency. By investigating the influence of pulsed electrical parameters on the surface quality of brittle material under grinding conditions, this study provides a theoretical basis and technical support for improving the machining quality of hard, brittle materials.

The full text can be downloaded at https://link.springer.com/article/10.1007/s40436-024-00533-w

关键词: Electroplasticity, Grinding machining, Brittle material, Pulse parameters, Surface quality

Abstract: Owing to the hard brittle phase organization in their matrixes, brittle materials are prone to the formation of pits and cracks on machined surfaces under extreme grinding conditions, which severely affect the overall performance and service behavior of machined parts. Based on the electroplastic effect of pulsed currents during material deformation, this study investigates electroplastic-assisted grinding with different electrical parameters (current, frequency, and duty cycle). The results demonstrate that compared to conventional grinding, the pulsed current can significantly decrease the surface roughness (S_a) of the workpiece and reduce surface pits and crack defects. The higher the pulsed current, the more pronounced the improvement in the surface quality of the workpiece. Compared to traditional grinding, when the pulsed current is 1 000 A, S_a decreases by 46.4%, and surface pit and crack defects are eliminated. Under the same pulse-current amplitude and frequency conditions, the surface quality continues to improve as the duty cycle increases. When the duty cycle is 75%, S_a reaches a minimum of 0.749 μm. However, the surface quality is insensitive to the pulsed-current frequency. By investigating the influence of pulsed electrical parameters on the surface quality of brittle material under grinding conditions, this study provides a theoretical basis and technical support for improving the machining quality of hard, brittle materials.

The full text can be downloaded at https://link.springer.com/article/10.1007/s40436-024-00533-w

Key words: Electroplasticity, Grinding machining, Brittle material, Pulse parameters, Surface quality

Jia-Hao Liu, Dong-Zhou Jia, Chang-He Li, Yan-Bin Zhang, Ying Fu, Zhen-Lin Lv, Shuo Feng. Mechanism and machinability in novel electroplastic-assisted grinding ductile iron[J]. Advances in Manufacturing, 2025, 13(1): 245-263.

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Mechanism and machinability in novel electroplastic-assisted grinding ductile iron

Mechanism and machinability in novel electroplastic-assisted grinding ductile iron

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