Advances in Manufacturing ›› 2024, Vol. 12 ›› Issue (1): 185-206.doi: 10.1007/s40436-023-00454-0

• • 上一篇    

Manufacturing task data chain-driven production logistics trajectory analysis and optimization decision making method

Lin Ling1, Zhe-Ming Song1, Xi Zhang1, Peng-Zhou Cao2, Xiao-Qiao Wang1, Cong-Hu Liu3,4, Ming-Zhou Liu1   

  1. 1. School of Mechanical Engineering, Hefei University of Technology, Hefei, 230009, People's Republic of China;
    2. Guobo Electronics Co. Ltd., Nanjing, 211111, People's Republic of China;
    3. School of Mechanical and Electronic Engineering, Suzhou University, Suzhou, 234000, Jiangsu, People's Republic of China;
    4. Sino-US Global Logistics Institute, Shanghai Jiao Tong University, Shanghai, 200030, People's Republic of China
  • 收稿日期:2022-09-13 修回日期:2022-11-03 发布日期:2024-03-14
  • 通讯作者: Lin Ling,E-mail:linglin@hfut.edu.cn E-mail:linglin@hfut.edu.cn
  • 作者简介:Lin Ling Associate Professor, School of Mechanical Engineering, Department of Industrial Engineering, Hefei University of Technology, Hefei, Anhui, China. She received Ph.D. degree in Industrial Engineering from Hefei University of Technology in 2014. The main research interests include production logistics and scheduling, manufacturing execution system, and intelligent manufacturing;
    Zhe-Ming Song Master degree candidate, School of Mechanical Engineering, Hefei University of Technology, Hefei, Anhui, China. He received B.E. degree in Industrial Engineering from Hefei University of Technology in 2020. The research interest focuses on production logistics and scheduling;
    Xi Zhang Doctor, Lecturer, School of Mechanical Engineering, Department of Industrial Engineering, Hefei University of Technology, Hefei, Anhui, China. He received Ph.D. degree in Industrial Engineering from Hefei University of Technology in 2015. The main research interests include production scheduling, manufacturing execution system, and intelligent manufacturing;
    Peng-Zhou Cao Software R&D Engineer, Guobo Electronics Co., Ltd., Nanjing, Jiangsu, China. He received M.E degree in Industrial Engineering from Hefei University of Technology in 2021. The research interest focuses on production logistics and management information system;
    Xiao-Qiao Wang Doctor, Lecturer, School of Mechanical Engineering, Department of Industrial Engineering, Hefei University of Technology, Hefei, Anhui, China. He received Ph.D. degree in Industrial Engineering from Hefei University of Technology in 2015. The main research interests include online quality control, manufacturing execution system, and intelligent manufacturing;
    Cong-Hu Liu Doctor, Professor, School of Mechanical and Electronic Engineering, Suzhou University, Suzhou, Jiangsu, China. He received Ph.D. degree in Industrial Engineering from Hefei University of Technology in 2016. The main research interests include re-manufacturing quality control and re-manufacturing intelligent assembly system;
    Ming-Zhou Liu Doctor, Professor, Doctoral Supervisor, School of Mechanical Engineering, Department of Industrial Engineering, Hefei University of Technology, Hefei, Anhui, China. He received Ph.D. degree in Mechanical Engineering from Kharkiv Polytechnic Institute, Ukraine in 1999. The main research interests include manufacturing execution system, intelligent manufacturing and ergonomics.
  • 基金资助:
    Fundings were supported by The University Discipline (Professional) Top-notch Talent Academic Funding Project of Anhui Province, the General Project of National Natural Science Foundation of Anhui Province.

Manufacturing task data chain-driven production logistics trajectory analysis and optimization decision making method

Lin Ling1, Zhe-Ming Song1, Xi Zhang1, Peng-Zhou Cao2, Xiao-Qiao Wang1, Cong-Hu Liu3,4, Ming-Zhou Liu1   

  1. 1. School of Mechanical Engineering, Hefei University of Technology, Hefei, 230009, People's Republic of China;
    2. Guobo Electronics Co. Ltd., Nanjing, 211111, People's Republic of China;
    3. School of Mechanical and Electronic Engineering, Suzhou University, Suzhou, 234000, Jiangsu, People's Republic of China;
    4. Sino-US Global Logistics Institute, Shanghai Jiao Tong University, Shanghai, 200030, People's Republic of China
  • Received:2022-09-13 Revised:2022-11-03 Published:2024-03-14
  • Contact: Lin Ling,E-mail:linglin@hfut.edu.cn E-mail:linglin@hfut.edu.cn
  • Supported by:
    Fundings were supported by The University Discipline (Professional) Top-notch Talent Academic Funding Project of Anhui Province, the General Project of National Natural Science Foundation of Anhui Province.

摘要: Production logistics (PL) is considered as a critical factor that affects the efficiency and cost of production operations in discrete manufacturing systems. To effectively utilize manufacturing big data to improve PL efficiency and promote job shop floor economic benefits, this study proposes a PL trajectory analysis and optimization decision making method driven by a manufacturing task data chain (MTDC). First, the manufacturing task chain (MTC) is defined to characterize the discrete production process of a product. To handle manufacturing big data, the MTC data paradigm is designed, and the MTDC is established. Then, the logistics trajectory model is presented, where the various types of logistics trajectories are extracted using the MTC as the search engine for the MTDC. Based on this, a logistics efficiency evaluation indicator system is proposed to support the optimization decision making for the PL. Finally, a case study is applied to verify the proposed method, and the method determines the PL optimization decisions for PL efficiency without changing the layout and workshop equipment, which can assist managers in implementing the optimization decisions.

The full text can be downloaded at https://link.springer.com/article/10.1007/s40436-023-00454-0

关键词: Production logistics (PL), Logistics trajectory analysis, Logistics optimization, Data driven, Manufacturing task data chain (MTDC)

Abstract: Production logistics (PL) is considered as a critical factor that affects the efficiency and cost of production operations in discrete manufacturing systems. To effectively utilize manufacturing big data to improve PL efficiency and promote job shop floor economic benefits, this study proposes a PL trajectory analysis and optimization decision making method driven by a manufacturing task data chain (MTDC). First, the manufacturing task chain (MTC) is defined to characterize the discrete production process of a product. To handle manufacturing big data, the MTC data paradigm is designed, and the MTDC is established. Then, the logistics trajectory model is presented, where the various types of logistics trajectories are extracted using the MTC as the search engine for the MTDC. Based on this, a logistics efficiency evaluation indicator system is proposed to support the optimization decision making for the PL. Finally, a case study is applied to verify the proposed method, and the method determines the PL optimization decisions for PL efficiency without changing the layout and workshop equipment, which can assist managers in implementing the optimization decisions.

The full text can be downloaded at https://link.springer.com/article/10.1007/s40436-023-00454-0

Key words: Production logistics (PL), Logistics trajectory analysis, Logistics optimization, Data driven, Manufacturing task data chain (MTDC)