High-speed grinding: from mechanism to machine tool

doi:10.1007/s40436-024-00508-x

Advances in Manufacturing ›› 2025, Vol. 13 ›› Issue (1): 105-154.doi: 10.1007/s40436-024-00508-x

High-speed grinding: from mechanism to machine tool

Yu-Long Wang¹, Yan-Bin Zhang¹, Xin Cui¹, Xiao-Liang Liang², Run-Ze Li³, Ruo-Xin Wang⁴, Shubham Sharma⁵, Ming-Zheng Liu¹, Teng Gao¹, Zong-Ming Zhou⁶, Xiao-Ming Wang¹, Yusuf Suleiman Dambatta^1,7, Chang-He Li¹

1. School of Mechanical and Automotive Engineering, Qingdao University of Technology, Qingdao 266520, Shandong, People's Republic of China;
2. Key Laboratory of High Efficiency and Clean Mechanical Manufacture of MOE, School of Mechanical Engineering, Shandong University, Jinan 250061, People's Republic of China;
3. Department of Mechanical Engineering, Massachusetts Institute of Technology, Cambridge, MA, USA;
4. State Key Laboratory of Ultra-precision Machining Technology, Department of Industrial and Systems Engineering, The Hong Kong Polytechnic University, Hong Kong, People's Republic of China;
5. Department of Mechanical Engineering and Advanced Materials Science, Council of Scientific and Industrial Research (CSIR)-Central Leather Research Institute (CLRI), Regional Center for Extension and Development, Jalandhar 144021, India;
6. Hanergy (Qingdao) Lubrication Technology Co., Ltd., Qingdao 266200, Shandong, People's Republic of China;
7. Department of Mechanical Engineering, Ahmadu Bello University, Zaria, Nigeria

收稿日期:2023-10-26 修回日期:2023-12-11 发布日期:2025-02-26
通讯作者: Chang-He LI,E-mail:sy_lichanghe@163.com;Yan-Bin Zhang,E-mail:Zhangyanbin1_QDLG@163.com E-mail:sy_lichanghe@163.com;Zhangyanbin1_QDLG@163.com
作者简介:Yu-Long Wang is a master of Qingdao University of Technology, China. His current research interests focus on intelligent and clean precision grinding.
Yan-Bin Zhang is a professor of Qingdao University of Technology. He is a Hong Kong Scholar from The Hong Kong Polytechnic University. He received his Ph.D. degree from Qingdao University of Technology in 2018. His current research interests focus on intelligent and clean precision manufacturing.
Xin Cui is an associate-professor of Qingdao University of Technology. She received her Ph.D. degree from Qingdao University of Technology in 2023. Her current research interests focus on intelligent and clean precision grinding.
Xiao-Liang Liang received his Ph.D. degree from the Ministry of Education’s Key Laboratory of Efficient and Clean Machinery Manufacturing, School of Mechanical Engineering, Shandong University in March 2021. Mainly engaged in research on surface control technology and equipment for efficient and highquality cutting of difficult-tomachine materials, and carried out work on high-quality and efficient cutting technology, tool wear assessment, material cutting performance, surface integrity and anti-fatigue manufacturing, etc.
Run-Ze Li received his B.S. degree in Biomedical Engineering from Huazhong University of Science and Technology, Wuhan, China in 2014, and M.S. degree in Biomedical Engineering from University of Southern California, Los Angeles, CA, in 2017. He received his Ph.D. degree at the Department of Biomedical Engineering of University of Southern California. His research interests include development of high frequency transducer, ultrasonic elastography and optical coherence elastography.
Ruo-Xin Wang received B.E. degree in mechanical design, manufacture and automation from the University of Shanghai for Science and Technology, Shanghai, in 2015. She received the M.E. degree in mechanical engineering from the Southwest Jiao University, Chengdu, in 2018. She is currently pursuing the Ph.D. degree with the Hong Kong Polytechnic University, Hong Kong, China. Her current research interests include machine learning-based surface characterization, smart measurement, and knowledge graph.
Shubham Sharma is a senior lecturer in the Department of Mechanical Engineering, IK Gujral Punjab Technical University. His current research interests focus on advances in mechanical engineering, industrial and production engineering, manufacturing technology, advanced materials science and various characterizations.
Ming-Zheng Liu is a associate-professor of Qingdao University of Technology. He received his Ph.D. degree from Qingdao University of Technology in 2023. His current research interests focus on intelligent and clean precision grinding.
Teng Gao is a doctor of Qingdao University of Technology, China. His current research interests focus on intelligent and clean precision grinding.
基金资助:
This research was financially supported by the Special Fund of Taishan Scholars Project (Grant No.tsqn202211179), the National Natural Science Foundation of China (Grant No. 52105457), the Youth Talent Promotion Project in Shandong (Grant No. SDAST2021qt12), the National Natural Science Foundation of China (Grant No. 52375447)

High-speed grinding: from mechanism to machine tool

1. School of Mechanical and Automotive Engineering, Qingdao University of Technology, Qingdao 266520, Shandong, People's Republic of China;
2. Key Laboratory of High Efficiency and Clean Mechanical Manufacture of MOE, School of Mechanical Engineering, Shandong University, Jinan 250061, People's Republic of China;
3. Department of Mechanical Engineering, Massachusetts Institute of Technology, Cambridge, MA, USA;
4. State Key Laboratory of Ultra-precision Machining Technology, Department of Industrial and Systems Engineering, The Hong Kong Polytechnic University, Hong Kong, People's Republic of China;
5. Department of Mechanical Engineering and Advanced Materials Science, Council of Scientific and Industrial Research (CSIR)-Central Leather Research Institute (CLRI), Regional Center for Extension and Development, Jalandhar 144021, India;
6. Hanergy (Qingdao) Lubrication Technology Co., Ltd., Qingdao 266200, Shandong, People's Republic of China;
7. Department of Mechanical Engineering, Ahmadu Bello University, Zaria, Nigeria

Received:2023-10-26 Revised:2023-12-11 Published:2025-02-26
Contact: Chang-He LI,E-mail:sy_lichanghe@163.com;Yan-Bin Zhang,E-mail:Zhangyanbin1_QDLG@163.com E-mail:sy_lichanghe@163.com;Zhangyanbin1_QDLG@163.com
Supported by:
This research was financially supported by the Special Fund of Taishan Scholars Project (Grant No.tsqn202211179), the National Natural Science Foundation of China (Grant No. 52105457), the Youth Talent Promotion Project in Shandong (Grant No. SDAST2021qt12), the National Natural Science Foundation of China (Grant No. 52375447)

摘要/Abstract

摘要： High-speed grinding (HSG) is an advanced technology for precision machining of difficult-to-cut materials in aerospace and other fields, which could solve surface burns, defects and improve surface integrity by increasing the linear speed of the grinding wheel. The advantages of HSG have been preliminarily confirmed and the equipment has been built for experimental research, which can achieve a high grinding speed of more than 300 m/s. However, it is not yet widely used in manufacturing due to the insufficient understanding on material removal mechanism and characteristics of HSG machine tool. To fill this gap, this paper provides a comprehensive overview of HSG technologies. A new direction for adding auxiliary process in HSG is proposed. Firstly, the combined influence law of strain hardening, strain rate intensification, and thermal softening effects on material removal mechanism was revealed, and models of material removal strain rate, grinding force and grinding temperature were summarized. Secondly, the constitutive models under high strain rate boundaries were summarized by considering various properties of material and grinding parameters. Thirdly, the change law of material removal mechanism of HSG was revealed when the thermodynamic boundary conditions changed, by introducing lubrication conditions such as minimum quantity lubrication (MQL), nano-lubricant minimum quantity lubrication (NMQL) and cryogenic air (CA). Finally, the mechanical and dynamic characteristics of the key components of HSG machine tool were summarized, including main body, grinding wheel, spindle and dynamic balance system. Based on the content summarized in this paper, the prospect of HSG is put forward. This study establishes a solid foundation for future developments in the field and points to promising directions for further exploration.

The full text can be downloaded at https://link.springer.com/article/10.1007/s40436-024-00508-x

关键词: High speed grinding (HSG), Material removal mechanism, Typical material, Lubrication methods, Machine tool

Abstract: High-speed grinding (HSG) is an advanced technology for precision machining of difficult-to-cut materials in aerospace and other fields, which could solve surface burns, defects and improve surface integrity by increasing the linear speed of the grinding wheel. The advantages of HSG have been preliminarily confirmed and the equipment has been built for experimental research, which can achieve a high grinding speed of more than 300 m/s. However, it is not yet widely used in manufacturing due to the insufficient understanding on material removal mechanism and characteristics of HSG machine tool. To fill this gap, this paper provides a comprehensive overview of HSG technologies. A new direction for adding auxiliary process in HSG is proposed. Firstly, the combined influence law of strain hardening, strain rate intensification, and thermal softening effects on material removal mechanism was revealed, and models of material removal strain rate, grinding force and grinding temperature were summarized. Secondly, the constitutive models under high strain rate boundaries were summarized by considering various properties of material and grinding parameters. Thirdly, the change law of material removal mechanism of HSG was revealed when the thermodynamic boundary conditions changed, by introducing lubrication conditions such as minimum quantity lubrication (MQL), nano-lubricant minimum quantity lubrication (NMQL) and cryogenic air (CA). Finally, the mechanical and dynamic characteristics of the key components of HSG machine tool were summarized, including main body, grinding wheel, spindle and dynamic balance system. Based on the content summarized in this paper, the prospect of HSG is put forward. This study establishes a solid foundation for future developments in the field and points to promising directions for further exploration.

The full text can be downloaded at https://link.springer.com/article/10.1007/s40436-024-00508-x

Key words: High speed grinding (HSG), Material removal mechanism, Typical material, Lubrication methods, Machine tool

Yu-Long Wang, Yan-Bin Zhang, Xin Cui, Xiao-Liang Liang, Run-Ze Li, Ruo-Xin Wang, Shubham Sharma, Ming-Zheng Liu, Teng Gao, Zong-Ming Zhou, Xiao-Ming Wang, Yusuf Suleiman Dambatta, Chang-He Li. High-speed grinding: from mechanism to machine tool[J]. Advances in Manufacturing, 2025, 13(1): 105-154.

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High-speed grinding: from mechanism to machine tool

High-speed grinding: from mechanism to machine tool

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