Grinding mechanics of ceramics: from mechanism to modeling

doi:10.1007/s40436-025-00553-0

Advances in Manufacturing ›› 2026, Vol. 14 ›› Issue (1): 4-42.doi: 10.1007/s40436-025-00553-0

Grinding mechanics of ceramics: from mechanism to modeling

Wen-Hao Xu¹, Chang-He Li¹, Pei-Ming Xu², Wei Wang², Yan-Bin Zhang¹, Min Yang¹, Xin Cui¹, Ben-Kai Li¹, Ming-Zheng Liu¹, Teng Gao¹, Yusuf Suleiman Dambatta^1,3, Ai-Guo Qin⁴

1. School of Mechanical and Automotive Engineering, Qingdao University of Technology, Qingdao, 266520, Shandong, People's Republic of China;
2. Taishan Sports Industry Group Co., Ltd., Dezhou, 253600, Shandong, People's Republic of China;
3. Department of Mechanical Engineering, Ahmadu Bello University, Zaria, 810107, Nigeria;
4. Qingdao Kaws Intelligent Manufacturing Co., Ltd., Qingdao, 266109, Shandong, People's Republic of China

收稿日期:2024-04-12 修回日期:2024-06-03 发布日期:2026-03-23
通讯作者: Chang-He Li Email:E-mail:sy_lichanghe@163.com E-mail:sy_lichanghe@163.com
作者简介:Wen-Hao Xu is a Ph.D candidate under the supervision of Prof. Chang-He Li. His current research interests focus on intelligent and clean precision grinding.
Chang-He Li is a professor of Qingdao University of Technology. He is a special expert of Taishan Scholars in Shandong Province, China. He received his Ph.D degree from Northeastern University, China, in 2006. His current research interests focus on intelligent and clean precision manufacturing.
Pei-Ming Xu is a deputy director of Taishan Sports Industry Group Co., Ltd. His research interests include intelligent device and demonstration application.
Wei Wang is a director of the Technical Center of Taishan Sports Industry Group Co., Ltd. His research interests include intelligent device and demonstration application.
Yan-Bin Zhang is a professor of Qingdao University of Technology. He is a Xiangjiang Scholar from The Hong Kong Polytechnic University. He received his Ph.D degree from Qingdao University of Technology in 2018. His current research interests focus on intelligent and clean precision manufacturing.
Min Yang is an associate-professor of Qingdao University of Technology. She received his Ph.D degree from Qingdao University of Technology in 2019. Her current research interests focus on intelligent and clean precision manufacturing.
Xin Cui is an associate-professor of Qingdao University of Technology. She received her Ph.D degree from Qingdao University of Technology in 2023. Her current research interests focus on intelligent and clean precision grinding.
Ben-kai Li is working in Qingdao University of Technology. He received his Ph.D degree from Nanjing University of Aeronautics and Astronautics in 2022. His current research interests focus on intelligent and clean precision grinding.
Ming-Zheng Liu is an associate-professor of Qingdao University of Technology. He received his Ph.D degree from Qingdao University of Technology in 2023. His current research interests focus on intelligent and clean precision grinding.
Teng Gao is a doctor of Qingdao University of Technology, China. His current research interests focus on intelligent and clean precision grinding.
Yusuf Suleiman Dam-batta received his Ph.D degree from University of Malaya. His current research interests focus on manufacturing and precision machining.
Ai-Guo Qin is currently the General Manager of Qingdao Kaws Intelligent Manufacturing Co., Ltd. His research interests include intelligent device and demonstration application.
基金资助:
This work was supported by the National Natural Science Foundation of China (Grant Nos. 52375447, 52305477, 52205481, and 52105457), Shandong Natural Science Foundation (Grant Nos. ZR2022QE028 and ZR2023QE057), the Science and Technology SMEs Innovation Capacity Improvement Project of Shandong Province (Grant No. 2022TSGC1115), and the Special Fund of Taishan Scholars Project.

Grinding mechanics of ceramics: from mechanism to modeling

Wen-Hao Xu¹, Chang-He Li¹, Pei-Ming Xu², Wei Wang², Yan-Bin Zhang¹, Min Yang¹, Xin Cui¹, Ben-Kai Li¹, Ming-Zheng Liu¹, Teng Gao¹, Yusuf Suleiman Dambatta^1,3, Ai-Guo Qin⁴

1. School of Mechanical and Automotive Engineering, Qingdao University of Technology, Qingdao, 266520, Shandong, People's Republic of China;
2. Taishan Sports Industry Group Co., Ltd., Dezhou, 253600, Shandong, People's Republic of China;
3. Department of Mechanical Engineering, Ahmadu Bello University, Zaria, 810107, Nigeria;
4. Qingdao Kaws Intelligent Manufacturing Co., Ltd., Qingdao, 266109, Shandong, People's Republic of China

Received:2024-04-12 Revised:2024-06-03 Published:2026-03-23
Contact: Chang-He Li Email:E-mail:sy_lichanghe@163.com E-mail:sy_lichanghe@163.com
Supported by:
This work was supported by the National Natural Science Foundation of China (Grant Nos. 52375447, 52305477, 52205481, and 52105457), Shandong Natural Science Foundation (Grant Nos. ZR2022QE028 and ZR2023QE057), the Science and Technology SMEs Innovation Capacity Improvement Project of Shandong Province (Grant No. 2022TSGC1115), and the Special Fund of Taishan Scholars Project.

摘要/Abstract

摘要： High-temperature-resistant and chemically stable ceramic materials exhibit great adaptability across numerous industrial applications. Grinding is an essential component of the precision shaping and manufacturing processes for ceramic structural components. However, the low machining efficiency and high machining damage rate caused by hard and brittle material properties have been a challenge in both academia and industry. Grinding force is the most critical parameter reflecting the grinding system, and establishing an accurate prediction model is highly significant in reducing machining damage. However, a knowledge gap remains in the comprehensive review and evaluation of grinding force models for ceramic materials, which is undoubtedly not conducive to further theoretical advances. This review discusses the removal mechanism for polycrystalline ceramic materials. Subsequently, it comprehensively reviews and comparatively evaluates detailed grinding force modeling knowledge. Furthermore, it explores the specificities of the ultrasonic and laser energy-field-assisted grinding of ceramic materials in terms of their physical behavior and mechanical modeling. Finally, the theoretical value of grinding force modeling for predicting the damage to ceramic materials is explored. The current limitations of the grinding process, mechanical modeling of ceramic materials, corresponding potential research directions, and valuable research content are provided. The goal is to derive actionable low-damage grinding guidelines and establish a robust theoretical framework that enhances the quality of grinding processes for ceramics and other hard and brittle solids.

The full text can be downloaded at https://doi.org/10.1007/s40436-025-00553-0

关键词: Ceramics grinding, Force model, Material removal mechanisms, Hard and brittle materials

Abstract: High-temperature-resistant and chemically stable ceramic materials exhibit great adaptability across numerous industrial applications. Grinding is an essential component of the precision shaping and manufacturing processes for ceramic structural components. However, the low machining efficiency and high machining damage rate caused by hard and brittle material properties have been a challenge in both academia and industry. Grinding force is the most critical parameter reflecting the grinding system, and establishing an accurate prediction model is highly significant in reducing machining damage. However, a knowledge gap remains in the comprehensive review and evaluation of grinding force models for ceramic materials, which is undoubtedly not conducive to further theoretical advances. This review discusses the removal mechanism for polycrystalline ceramic materials. Subsequently, it comprehensively reviews and comparatively evaluates detailed grinding force modeling knowledge. Furthermore, it explores the specificities of the ultrasonic and laser energy-field-assisted grinding of ceramic materials in terms of their physical behavior and mechanical modeling. Finally, the theoretical value of grinding force modeling for predicting the damage to ceramic materials is explored. The current limitations of the grinding process, mechanical modeling of ceramic materials, corresponding potential research directions, and valuable research content are provided. The goal is to derive actionable low-damage grinding guidelines and establish a robust theoretical framework that enhances the quality of grinding processes for ceramics and other hard and brittle solids.

The full text can be downloaded at https://doi.org/10.1007/s40436-025-00553-0

Key words: Ceramics grinding, Force model, Material removal mechanisms, Hard and brittle materials

Wen-Hao Xu, Chang-He Li, Pei-Ming Xu, Wei Wang, Yan-Bin Zhang, Min Yang, Xin Cui, Ben-Kai Li, Ming-Zheng Liu, Teng Gao, Yusuf Suleiman Dambatta, Ai-Guo Qin. Grinding mechanics of ceramics: from mechanism to modeling[J]. Advances in Manufacturing, 2026, 14(1): 4-42.

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Grinding mechanics of ceramics: from mechanism to modeling

Grinding mechanics of ceramics: from mechanism to modeling

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