Advances in Manufacturing ›› 2019, Vol. 7 ›› Issue (2): 199-208.doi: 10.1007/s40436-019-00257-2

• ARTICLES • 上一篇    下一篇

Flow correction control with electromagnetically induced preform resting process

Mohsen Poorzeinolabedin1,2, Kemal Levend Parnas2,3   

  1. 1 Department of Mechanical Engineering, Middle East Technical University, Ankara, Turkey;
    2 Leopar Composite Engineering and Consulting Services Ltd., Ankara, Turkey;
    3 Department of Mechanical Engineering, TED University, Ankara, Turkey
  • 收稿日期:2018-07-02 修回日期:2018-12-09 出版日期:2019-06-25 发布日期:2019-06-19
  • 通讯作者: Mohsen Poorzeinolabedin E-mail:poorzeinolabedin@iaushab.ac.ir

Flow correction control with electromagnetically induced preform resting process

Mohsen Poorzeinolabedin1,2, Kemal Levend Parnas2,3   

  1. 1 Department of Mechanical Engineering, Middle East Technical University, Ankara, Turkey;
    2 Leopar Composite Engineering and Consulting Services Ltd., Ankara, Turkey;
    3 Department of Mechanical Engineering, TED University, Ankara, Turkey
  • Received:2018-07-02 Revised:2018-12-09 Online:2019-06-25 Published:2019-06-19
  • Contact: Mohsen Poorzeinolabedin E-mail:poorzeinolabedin@iaushab.ac.ir

摘要: Resin flow correction control with electromagnetic field source, a new variation of the vacuum-assisted resin transfer molding (VARTM) process called electromagnetically induced preform resting (EIPR) for dynamical resin flow controlling is introduced to manipulate the flow front and local permeability to prevent the formation of dry spots. This paper proposes an active and real-time flow control approach that is implemented during the composite laminate infusion. The EIPR process applies an electromagnetic field source to pinch (raise) and vibrate the upper flexible mold to rest the fiber preform and increase the local permeability. Vibration action delivers the fluid through the preform. The EIPR process includes a new and creative upper flexible vacuum bag with embedded elements to lift and create local vibrations via an automated gantry system. The control methodology is performed by tracking the flow front with a real-time correction. System capability is demonstrated with three configurations of preform of different preform permeabilities in each experiment. A low permeability preform is employed in these configurations to disturb the flow pattern and cause an artificial problem or pseudo problem during the filling process. The results indicate that this system fills the mold completely and reduces the filling time without any dry spots and therefore creates no waste material.

The full text can be downloaded at https://link.springer.com/article/10.1007/s40436-019-00257-2

关键词: Resin flow, Process monitoring, On-line flow control, Vacuum-assisted resin transfer molding (VARTM)

Abstract: Resin flow correction control with electromagnetic field source, a new variation of the vacuum-assisted resin transfer molding (VARTM) process called electromagnetically induced preform resting (EIPR) for dynamical resin flow controlling is introduced to manipulate the flow front and local permeability to prevent the formation of dry spots. This paper proposes an active and real-time flow control approach that is implemented during the composite laminate infusion. The EIPR process applies an electromagnetic field source to pinch (raise) and vibrate the upper flexible mold to rest the fiber preform and increase the local permeability. Vibration action delivers the fluid through the preform. The EIPR process includes a new and creative upper flexible vacuum bag with embedded elements to lift and create local vibrations via an automated gantry system. The control methodology is performed by tracking the flow front with a real-time correction. System capability is demonstrated with three configurations of preform of different preform permeabilities in each experiment. A low permeability preform is employed in these configurations to disturb the flow pattern and cause an artificial problem or pseudo problem during the filling process. The results indicate that this system fills the mold completely and reduces the filling time without any dry spots and therefore creates no waste material.

The full text can be downloaded at https://link.springer.com/article/10.1007/s40436-019-00257-2

Key words: Resin flow, Process monitoring, On-line flow control, Vacuum-assisted resin transfer molding (VARTM)