Coupling effect of micro-textured tools and cooling conditions on the turning performance of aluminum alloy 6061

doi:10.1007/s40436-022-00432-y

Advances in Manufacturing ›› 2023, Vol. 11 ›› Issue (4): 663-681.doi: 10.1007/s40436-022-00432-y

Coupling effect of micro-textured tools and cooling conditions on the turning performance of aluminum alloy 6061

Guo-Liang Liu^1,2,3, Jin-Tao Zheng¹, Chuan-Zhen Huang⁴, Shu-Feng Sun¹, Xin-Fu Liu¹, Long-Jie Dai⁵, De-Xiang Wang¹, Xiang-Yu Wang⁶

1. Key Lab of Industrial Fluid Energy Conservation and Pollution Control, Ministry of Education;
School of Mechanical and Automotive Engineering, Qingdao University of Technology, Qingdao, 266520, Shandong, People's Republic of China;
2. State Key Laboratory of High Performance Complex Manufacturing, Central South University, Changsha, 410083, People's Republic of China;
3. Key Laboratory of High-Efficiency and Clean Mechanical Manufacture (Ministry of Education), School of Mechanical Engineering, Shandong University, Jinan, 250061, People's Republic of China;
4. School of Mechanical Engineering, Yanshan University, Qinhuangdao, 066004, Hebei, People's Republic of China;
5. Qingdao Choho Ind Co Ltd, Qingdao, 266705, Shandong, People's Republic of China;
6. School of Mechanical Engineering, University of Jinan, Jinan, 250022, People's Republic of China

收稿日期:2022-01-30 修回日期:2022-04-11 发布日期:2023-10-27
通讯作者: Guo-Liang Liu,E-mail:liuguoliang@qut.edu.cn;Xiang-Yu Wang,E-mail:me_wangxy@ujn.edu.cn E-mail:liuguoliang@qut.edu.cn;me_wangxy@ujn.edu.cn
作者简介:Guo-Liang Liu is the associate professor and master supervisor of the school of mechanical & automotive engineering, Qingdao University of Technology. His research interests are high performance machining process, green manufacturing and laser processing.
Jin-Tao Zheng is a master degree candidate in the school of mechanical & automotive engineering, Qingdao University of Technology. His research interests are high-performance and green manufacturing.
Chuan-Zhen Huang is the professor and doctoral supervisor of the school of mechanical engineering, Yanshan University. His research interests are ultra-precision machining process, intelligent manufacturing and 3D-bioprinting.
Shu-Feng Sun is the professor and doctoral supervisor of the school of mechanical & automotive engineering, Qingdao University of Technology. His research in terests are ultra precision and high e fficient laser processing.
Xin-Fu Liu is the professor and doctoral supervisor of the school of mechanical & automotive engineering, Qingdao University of Technology. His research interests are intelligent manufacturing and drilling platform design.
Long-Jie Dai is the engineer of the Qingdao Choho Ind Co Ltd. His research interests are high e fcient manufacturing.
De-Xiang Wang is the associate professor and master supervisor of the school of mechanical & automotive engineering, Qingdao University of Technology. His research interests are high performance machining process and green manufacturing.
Xiang-Yu Wang is the lecture r and master supervisor of the school of mechanical engineering, University of Jinan. His research interests are high performance and cryogenic machining process.
基金资助:
This work is financially supported by the National Natural Science Foundation of China (Grant Nos. 52005281, 52005215 and 52074161), the Natural Science Foundation of Shandong Province (Grant No. ZR2020QE181), and the Open Research Fund of State Key Laboratory of High Performance Complex Manufacturing, Central South University (Grant No. Kfkt2020-06).

Coupling effect of micro-textured tools and cooling conditions on the turning performance of aluminum alloy 6061

Guo-Liang Liu^1,2,3, Jin-Tao Zheng¹, Chuan-Zhen Huang⁴, Shu-Feng Sun¹, Xin-Fu Liu¹, Long-Jie Dai⁵, De-Xiang Wang¹, Xiang-Yu Wang⁶

1. Key Lab of Industrial Fluid Energy Conservation and Pollution Control, Ministry of Education;
School of Mechanical and Automotive Engineering, Qingdao University of Technology, Qingdao, 266520, Shandong, People's Republic of China;
2. State Key Laboratory of High Performance Complex Manufacturing, Central South University, Changsha, 410083, People's Republic of China;
3. Key Laboratory of High-Efficiency and Clean Mechanical Manufacture (Ministry of Education), School of Mechanical Engineering, Shandong University, Jinan, 250061, People's Republic of China;
4. School of Mechanical Engineering, Yanshan University, Qinhuangdao, 066004, Hebei, People's Republic of China;
5. Qingdao Choho Ind Co Ltd, Qingdao, 266705, Shandong, People's Republic of China;
6. School of Mechanical Engineering, University of Jinan, Jinan, 250022, People's Republic of China

Received:2022-01-30 Revised:2022-04-11 Published:2023-10-27
Contact: Guo-Liang Liu,E-mail:liuguoliang@qut.edu.cn;Xiang-Yu Wang,E-mail:me_wangxy@ujn.edu.cn E-mail:liuguoliang@qut.edu.cn;me_wangxy@ujn.edu.cn
Supported by:
This work is financially supported by the National Natural Science Foundation of China (Grant Nos. 52005281, 52005215 and 52074161), the Natural Science Foundation of Shandong Province (Grant No. ZR2020QE181), and the Open Research Fund of State Key Laboratory of High Performance Complex Manufacturing, Central South University (Grant No. Kfkt2020-06).

摘要/Abstract

摘要： Micro-texturing has been widely proven to be an effective technology for achieving sustainable machining. However, the performance of micro-textured tools under different cooling conditions, especially their coupling effect on machined surface integrity, was scarcely reported. In this paper, the non-textured, linear micro-grooved, and curvilinear micro-grooved inserts were used to turn aluminum alloy 6061 under dry, emulsion, and liquid nitrogen cryogenic cooling conditions. The coupling effects of different micro-textures and cooling conditions on cutting force, cutting temperature, and machined surface integrity, including the surface roughness, work hardening, and residual stress, were revealed and discussed in detail. Results indicated that the micro-grooved tools, especially the curvilinear micro-grooved tools, not only reduced the cutting force and cutting temperature, but also improved the machined surface integrity. In addition, the micro-grooved tools can cooperate with the emulsion or liquid nitrogen to reduce the cutting force, cutting temperature, and improve the machined surface integrity generally, although the combination of emulsion cooling condition and micro-grooved tools generated negative coupling effects on cutting forces and surface work hardening. Especially, the combination of curvilinear micro-grooved cutting tools and cryogenic cooling condition resulted in the lowest cutting force and cutting temperature, which generated the surface with low roughness, weak work hardening, and compressive residual stress.

The full text can be downloaded at https://link.springer.com/article/10.1007/s40436-022-00432-y

关键词: Micro-grooved cutting tool, Cooling condition, Cutting force, Cutting temperature, Surface integrity

Abstract: Micro-texturing has been widely proven to be an effective technology for achieving sustainable machining. However, the performance of micro-textured tools under different cooling conditions, especially their coupling effect on machined surface integrity, was scarcely reported. In this paper, the non-textured, linear micro-grooved, and curvilinear micro-grooved inserts were used to turn aluminum alloy 6061 under dry, emulsion, and liquid nitrogen cryogenic cooling conditions. The coupling effects of different micro-textures and cooling conditions on cutting force, cutting temperature, and machined surface integrity, including the surface roughness, work hardening, and residual stress, were revealed and discussed in detail. Results indicated that the micro-grooved tools, especially the curvilinear micro-grooved tools, not only reduced the cutting force and cutting temperature, but also improved the machined surface integrity. In addition, the micro-grooved tools can cooperate with the emulsion or liquid nitrogen to reduce the cutting force, cutting temperature, and improve the machined surface integrity generally, although the combination of emulsion cooling condition and micro-grooved tools generated negative coupling effects on cutting forces and surface work hardening. Especially, the combination of curvilinear micro-grooved cutting tools and cryogenic cooling condition resulted in the lowest cutting force and cutting temperature, which generated the surface with low roughness, weak work hardening, and compressive residual stress.

The full text can be downloaded at https://link.springer.com/article/10.1007/s40436-022-00432-y

Key words: Micro-grooved cutting tool, Cooling condition, Cutting force, Cutting temperature, Surface integrity

Guo-Liang Liu, Jin-Tao Zheng, Chuan-Zhen Huang, Shu-Feng Sun, Xin-Fu Liu, Long-Jie Dai, De-Xiang Wang, Xiang-Yu Wang. Coupling effect of micro-textured tools and cooling conditions on the turning performance of aluminum alloy 6061[J]. Advances in Manufacturing, 2023, 11(4): 663-681.

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Coupling effect of micro-textured tools and cooling conditions on the turning performance of aluminum alloy 6061

Coupling effect of micro-textured tools and cooling conditions on the turning performance of aluminum alloy 6061

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