Experimental study on surface integrity refactoring changes of Ti-17 under milling-ultrasonic rolling composite process

doi:10.1007/s40436-022-00435-9

Advances in Manufacturing ›› 2023, Vol. 11 ›› Issue (3): 492-508.doi: 10.1007/s40436-022-00435-9

Experimental study on surface integrity refactoring changes of Ti-17 under milling-ultrasonic rolling composite process

Zheng Zhou^1,2, Chang-Feng Yao^1,2, Liang Tan^1,2, Ya Zhang^1,2, Yi Fan^1,2

1 Key Laboratory of High Performance Manufacturing for Aero Engine, Ministry of Industry and Information Technology, School of Mechanical Engineering, Northwestern Polytechnical University, Xi'an 710072, People's Republic of China;
2 Engineering Research Center of Advanced Manufacturing Technology for Aero Engine, Ministry of Education, School of Mechanical Engineering, Northwestern Polytechnical University, Xi'an 710072, People's Republic of China

收稿日期:2022-03-16 修回日期:2022-05-11 出版日期:2023-09-09 发布日期:2023-09-09
通讯作者: Chang-Feng Yao,E-mail:chfyao@nwpu.edu.cn E-mail:chfyao@nwpu.edu.cn
作者简介:Zheng Zhou received the MS degree in Aeronautical and Astronautical Manufacturing Engineering from Northwestern Polytechnical University in 2018. Now he is a PhD student at Northwestern Polytechnical University. His research interest is ultrasonic surface nano treatment technology.
Chang-Feng Yao received the PhD degree in Aeronautical and Astronautical Manufacturing Engineering from Northwestern Polytechnical University in 2006. Now he is a Professor at Northwestern Polytechnical University. His research interests include precision and antifatigue machining of key components of aeroengine.
Liang Tan received the PhD degree in Aeronautical and Astronautical Manufacturing Engineering from Northwestern Polytechnical University in 2018. Now he is an assistant research fellow at Northwestern Polytechnical University. His research interests include cutting mechanism and surface integrity control technology of aeronautical materials.
Ya Zhang is a master student at Northwestern Polytechnical University. Her research interest is ultrasonic rolling strengthen technology and sur face integrity.
Yi Fan is a master student at Northwestern Polytechnical University. Her research interest is ultrasonic impact and surface integrity.
基金资助:
This work was supported by the National Natural Science Foundation of China (Grant Nos. 51875472, 91860206, 51905440, and 92160301), the National Science and Technology Major Project (Grant No. 2017-VII-0001-0094), and the Key Research and Development Program of Shaanxi Province (Grant No. 2021ZDLGY10-06).

Experimental study on surface integrity refactoring changes of Ti-17 under milling-ultrasonic rolling composite process

Zheng Zhou^1,2, Chang-Feng Yao^1,2, Liang Tan^1,2, Ya Zhang^1,2, Yi Fan^1,2

1 Key Laboratory of High Performance Manufacturing for Aero Engine, Ministry of Industry and Information Technology, School of Mechanical Engineering, Northwestern Polytechnical University, Xi'an 710072, People's Republic of China;
2 Engineering Research Center of Advanced Manufacturing Technology for Aero Engine, Ministry of Education, School of Mechanical Engineering, Northwestern Polytechnical University, Xi'an 710072, People's Republic of China

Received:2022-03-16 Revised:2022-05-11 Online:2023-09-09 Published:2023-09-09
Contact: Chang-Feng Yao,E-mail:chfyao@nwpu.edu.cn E-mail:chfyao@nwpu.edu.cn
Supported by:
This work was supported by the National Natural Science Foundation of China (Grant Nos. 51875472, 91860206, 51905440, and 92160301), the National Science and Technology Major Project (Grant No. 2017-VII-0001-0094), and the Key Research and Development Program of Shaanxi Province (Grant No. 2021ZDLGY10-06).

摘要/Abstract

摘要： Ultrasonic rolling is an advanced non-cutting surface strengthening method that combines traditional rolling with ultrasonic vibration. In this research, the experiment of orthogonal end milling-ultrasonic rolling composite process has been carried out. The surface integrity refactoring changes and its mechanism of Ti-17 titanium alloy during the milling- ultrasonic rolling composite process has been studied and analyzed by the test and analysis of the surface geometric characteristics, residual stress, microhardness and microstructure before and after ultrasonic rolling. The residual stress and microhardness gradient distribution were characterized by cosine decay function and exponential decay function. All indicators of surface integrity were significantly improved after ultrasonic rolling. The study demonstrates that the reduction effect of the surface roughness by ultrasonic rolling process is inversely proportional to the initial surface roughness value. The ultrasonic rolling can only change the distribution form of the surface topography when the initial surface roughness is small. In addition, the improvement effect of ultrasonic rolling on surface compressive residual stress and microhardness decreased with the increase of initial milled surface roughness and surface compressive residual stress due to the factors such as energy absorption efficiency and mechanical properties changes of surface materials. A better ultrasonic rolled surface can be obtained by controlling the roughness and residual compressive stress of the initial milling surface to a small level.

The full text can be downloaded at https://link.springer.com/article/10.1007/s40436-022-00435-9

关键词: Ti-17, End milling, Ultrasonic rolling, Surface integrity, Refactoring changes

Abstract: Ultrasonic rolling is an advanced non-cutting surface strengthening method that combines traditional rolling with ultrasonic vibration. In this research, the experiment of orthogonal end milling-ultrasonic rolling composite process has been carried out. The surface integrity refactoring changes and its mechanism of Ti-17 titanium alloy during the milling- ultrasonic rolling composite process has been studied and analyzed by the test and analysis of the surface geometric characteristics, residual stress, microhardness and microstructure before and after ultrasonic rolling. The residual stress and microhardness gradient distribution were characterized by cosine decay function and exponential decay function. All indicators of surface integrity were significantly improved after ultrasonic rolling. The study demonstrates that the reduction effect of the surface roughness by ultrasonic rolling process is inversely proportional to the initial surface roughness value. The ultrasonic rolling can only change the distribution form of the surface topography when the initial surface roughness is small. In addition, the improvement effect of ultrasonic rolling on surface compressive residual stress and microhardness decreased with the increase of initial milled surface roughness and surface compressive residual stress due to the factors such as energy absorption efficiency and mechanical properties changes of surface materials. A better ultrasonic rolled surface can be obtained by controlling the roughness and residual compressive stress of the initial milling surface to a small level.

The full text can be downloaded at https://link.springer.com/article/10.1007/s40436-022-00435-9

Key words: Ti-17, End milling, Ultrasonic rolling, Surface integrity, Refactoring changes

Zheng Zhou, Chang-Feng Yao, Liang Tan, Ya Zhang, Yi Fan. Experimental study on surface integrity refactoring changes of Ti-17 under milling-ultrasonic rolling composite process[J]. Advances in Manufacturing, 2023, 11(3): 492-508.

参考文献

1. Wang F, Men X, Liu Y et al (2020) Experiment and simulation study on influence of ultrasonic rolling parameters on residual stress of Ti-6Al-4V alloy. Simul Model Pract Theory 104:102121. https://doi.org/10.1016/j.simpat.2020.102121
2. Wang N, Zhu J, Liu B et al (2021) Influence of ultrasonic surface rolling process and shot peening on fretting fatigue performance of Ti-6Al-4V. Chin J Mech Eng Engl Ed 34:1-13
3. Panin A, Kazachenok M, Perevalova O (2020) Surface modification of EBF3-Fabricated Ti-6Al-4V parts by ultrasonic impact treatment. In: AIP Conference Proceedings, Tomsk, 2020
4. Zhang Q, Li M, Han B et al (2021) Investigation on microstructures and properties of Al1.5CoCrFeMnNi high entropy alloy coating before and after ultrasonic impact treatment. J Alloys Compd 884:160989. https://doi.org/10.1016/j.jallcom.2021.160989
5. Meng D, Zhao X, Zhao S et al (2019) Effects of vibration direction on the mechanical behavior and microstructure of a metal sheet undergoing vibration-assisted uniaxial tension. Mater Sci Eng A 743:472-481
6. Chen Z, Liu C, Rani E et al (2021) Ultrasonic vibration-induced severe plastic deformation of Cu foils: effects of elastic-plastic stress wave bounce, acoustic softening, and size effect. Int J Adv Manuf Technol 115:3617-3629
7. Zohrevand M, Aghaie-Khafri M, Forouzan F et al (2021) Microstructural evolutions under ultrasonic treatment in 304 and 316 austenitic stainless steels: impact of stacking fault energy. Steel Res Int 92:1-12
8. Wang C, Hu X, Cheng Y et al (2021) Experimental investigation and numerical study on ultrasonic impact treatment of pure copper. Surf Coat Technol 428:127889. https://doi.org/10.1016/j.surfcoat.2021.127889
9. Geng J, Yan Z, Zhang H et al (2021) Microstructure and mechanical properties of AZ31B magnesium alloy via ultrasonic surface rolling process. Adv Eng Mater 23:1-7
10. Ao N, Liu D, Zhang X et al (2019) Surface nanocrystallization of body-centered cubic beta phase in Ti-6Al-4V alloy subjected to ultrasonic surface rolling process. Surf Coat Technol 361:35-41
11. Zhou M, Xu Y, Liu Y et al (2021) Microstructures and mechanical properties of Mg-15Gd-1Zn-0.4Zr alloys treated by ultrasonic surface rolling process. Mater Sci Eng A 828:141881. https://doi.org/10.1016/j.msea.2021.141881
12. Zhao W, Liu D, Zhang X et al (2019) Improving the fretting and corrosion fatigue performance of 300M ultra-high strength steel using the ultrasonic surface rolling process. Int J Fatigue 121:30-38
13. Wang P, Wang F, Pan Y et al (2020) Research on residual stress simulation on high performance aluminum alloy manufacturing. IOP Conf Ser Earth Environ Sci. https://doi.org/10.1088/1755-1315/440/2/022068
14. Dang J, An Q, Lian G et al (2021) Surface modification and its effect on the tensile and fatigue properties of 300M steel subjected to ultrasonic surface rolling process. Surf Coatings Technol 422:127566. https://doi.org/10.1016/j.surfcoat.2021.127566
15. Panin A, Dmitriev A, Nikonov A et al (2021) Transformations of the microstructure and phase compositions of titanium alloys during ultrasonic impact treatment. Part I. commercially pure titanium. Metals 11(4):562-574
16. Zheng GY, Luo X, Huang B et al (2021) Distributions of grains and precipitates in gradient lamellae Al-Zn-Mg-Cu alloy by ultrasonic surface rolling processing. Mater Sci Eng A. https://doi.org/10.1016/j.msea.2021.141911
17. Luo X, Ren X, Jin Q et al (2021) Microstructural evolution and surface integrity of ultrasonic surface rolling in Ti6Al4V alloy. J Mater Res Technol 13:1586-1598
18. Shen X, Gong X, Zhang J et al (2019) An investigation of stress condition in vibration-assisted burnishing. Int J Adv Manuf Technol 105:1189-1207
19. Meng Z, Yuanxi Z, Yang Z (2019) Theoretical and experimental analysis of compressive residual stress field on 6061 aluminum alloy after ultrasonic surface rolling process. Proc Inst Mech Eng Part C J Mech Eng Sci 233:5363-5376
20. Zhang M, Liu Z, Deng J et al (2019) Optimum design of compressive residual stress field caused by ultrasonic surface rolling with a mathematical model. Appl Math Model 76:800-831
21. Jiao F, Lan SL, Zhao B et al (2020) Theoretical calculation and experiment of the surface residual stress in the plane ultrasonic rolling. J Manuf Process 50:573-580
22. Li F, Zhao B, Lan S et al (2020) Experiment and simulation of the effect of ultrasonic rolling on the surface properties of Ti-6Al-4V. Int J Adv Manuf Technol 106:1893-1900
23. Liu Y, Wang F, Li H et al (2020) Study on ultrasonic rolling parameters to grain size of aluminum alloy 7075 surface. IEEE Int Conf Real-Time Comput Robot RCAR 2020:291-296. https://doi.org/10.1109/RCAR49640.2020.9303273
24. Duan Y, Qu S, Jia S et al (2021) Effects of ultrasonic surface rolling processing on microstructure and wear properties of high-carbon high-chromium steel. Surf Coat Technol 422:127531. https://doi.org/10.1016/j.surfcoat.2021.127531
25. Liu P, Wang R, Liu X et al (2021) Effect of surface ultrasonic rolling on evolution of surface microstructure of EA4T axle steel. J Mater Eng Perform 30:1270-1279
26. Arola D (2009) Surface texture and the stress concentration factor for FRP components with holes. J Compos Mater 37:1439-1460
27. Cheng Z, Liao R, Lu W (2017) Surface stress concentration factor via Fourier representation and its application for machined surfaces. Int J Solids Struct 113/114:108-117
28. Murakami Y (2019) Metal fatigue: effects of small defects and nonmetallic inclusions, Academic Press, London
29. Johnson KL (1987) Contact mechanics, Cambridge University Press, Cambridge
30. Bai Y, Yang M (2016) The influence of superimposed ultrasonic vibration on surface asperities deformation. J Mater Process Technol 229:367-374
31. Li G, Qu S, Xie M et al (2017) Effect of multi-pass ultrasonic surface rolling on the mechanical and fatigue properties of HIP Ti-6Al-4V alloy. Materials (Basel). https://doi.org/10.3390/ma10020133

[1]	G. V. Jagadeesh, Srinivasu Gangi Setti. Surface integrity of ball burnished bioresorbable magnesium alloy[J]. Advances in Manufacturing, 2023, 11(2): 342-362.
[2]	Zheng Zhou, Chang-Feng Yao, Yu Zhao, Yang Wang, Liang Tan. Effect of ultrasonic impact treatment on the surface integrity of nickel alloy 718[J]. Advances in Manufacturing, 2021, 9(1): 160-171.
[3]	Ji-Peng Chen, Lin Gu, Wan-Sheng Zhao, Mario Guagliano. Modeling of flow and debris ejection in blasting erosion arc machining in end milling mode[J]. Advances in Manufacturing, 2020, 8(4): 508-518.
[4]	Ping Zhou, Zi-Guang Wang, Ying Yan, Ning Huang, Ren-Ke Kang, Dong-Ming Guo. Sensitivity analysis of the surface integrity of monocrystalline silicon to grinding speed with same grain depth-of-cut[J]. Advances in Manufacturing, 2020, 8(1): 97-106.
[5]	Cesar Giovanni Cabrera, Anna Carla Araujo, Daniel Alves Castello. On the wavelet analysis of cutting forces for chatter identification in milling[J]. Advances in Manufacturing, 2017, 5(2): 130-142.

Experimental study on surface integrity refactoring changes of Ti-17 under milling-ultrasonic rolling composite process

Experimental study on surface integrity refactoring changes of Ti-17 under milling-ultrasonic rolling composite process

PDF

可视化

摘要/Abstract

引用本文

使用本文

参考文献

相关文章 5

编辑推荐

Metrics

本文评价