Investigation of control method on blade shape accuracy of blisk in vibration finishing

doi:10.1007/s40436-024-00505-0

Advances in Manufacturing ›› 2025, Vol. 13 ›› Issue (2): 377-394.doi: 10.1007/s40436-024-00505-0

Investigation of control method on blade shape accuracy of blisk in vibration finishing

Chang-Feng Yao^1,2, Yun-Qi Sun^1,2, Liang Tan^1,2, Min-Chao Cui^1,2, Ding-Hua Zhang^1,2, Jun-Xue Ren^1,2

1. Key Laboratory of High Performance Manufacturing for Aero Engine, Ministry of Industry and Information Technology, School of Mechanical Engineering, Northwestern Polytechnical University, Xi'an 710072, People's Republic of China;
2. Engineering Research Center of Advanced Manufacturing Technology for Aero Engine, Ministry of Education, School of Mechanical Engineering, Northwestern Polytechnical University, Xi'an 710072, People's Republic of China

收稿日期:2023-08-20 修回日期:2023-09-30 发布日期:2025-05-16
通讯作者: Chang-Feng Yao,E-mail:chfyao@nwpu.edu.cn E-mail:chfyao@nwpu.edu.cn
作者简介:Chang-Feng Yao received the Ph.D. degree in Aeronautical and Astronautical Manufacturing Engineering from Northwestern Polytechnical University in 2006. Now he is a Professor at Northwestern Polytechnical University. His research interests include precision and antifatigue machining of key components of Aeroengine.
Yun-Qi Sun received the M.S. degree in Aeronautical and Astronautical Manufacturing Engineering from Northwestern Polytechnical University in 2020. Now he is a Ph.D. student at Northwestern Polytechnical University. His research interest is Surface Strengthening and Finishing Technology.
Liang Tan received the Ph.D. degree in Aeronautical and Astronautical Manufacturing Engineering from Northwestern Polytechnical University in 2018. Now he is an assistant research fellow at Northwestern Polytechnical University. His research interests include cutting mechanism and surface integrity control technology of Aeronautical materials.
Min-Chao Cui received the Ph.D. degree in Mechanical Engineering from Xi’an Jiaotong University in 2019. Now he is a professor at Northwestern Polytechnical University. Rich interdisciplinary research experience in the fields of intelligent sensing in manufacturing processes, aerospace fatigue resistance manufacturing, online detection and diagnosis of laser induced breakdown spectroscopy, and intelligent control of complex electromechanical systems.
Ding-Hua Zhang received a Ph.D. in Aerospace Manufacturing Engineering from the Department of Aerospace Manufacturing Engineering at Northwestern Polytechnical University in 1989. Now he is a Professor at Northwestern Polytechnical University. His main research interests include intelligent CNC machining, mold design and manufacturing, digital manufacturing systems, and digital inspection and evaluation.
Jun-Xue Ren received a Master’s degree in Aerospace Manufacturing Engineering in December 1997. Now he is a Professor at Northwestern Polytechnical University. The main research directions include rapid response manufacturing, multi axis CNC programming, high-speed precision cutting technology, and processing technology for complex components of aircraft engines.
基金资助:
This work was supported by the National Natural Science Foundation of China (Grant Nos. 51875472, 91860206, and 92160301), the National Science and Technology Major Project (Grant No. 2017-VII-0001-0094), and the China Postdoctoral Science Foundation (Grant No. 2022M712199).

Investigation of control method on blade shape accuracy of blisk in vibration finishing

Chang-Feng Yao^1,2, Yun-Qi Sun^1,2, Liang Tan^1,2, Min-Chao Cui^1,2, Ding-Hua Zhang^1,2, Jun-Xue Ren^1,2

1. Key Laboratory of High Performance Manufacturing for Aero Engine, Ministry of Industry and Information Technology, School of Mechanical Engineering, Northwestern Polytechnical University, Xi'an 710072, People's Republic of China;
2. Engineering Research Center of Advanced Manufacturing Technology for Aero Engine, Ministry of Education, School of Mechanical Engineering, Northwestern Polytechnical University, Xi'an 710072, People's Republic of China

Received:2023-08-20 Revised:2023-09-30 Published:2025-05-16
Contact: Chang-Feng Yao,E-mail:chfyao@nwpu.edu.cn E-mail:chfyao@nwpu.edu.cn
Supported by:
This work was supported by the National Natural Science Foundation of China (Grant Nos. 51875472, 91860206, and 92160301), the National Science and Technology Major Project (Grant No. 2017-VII-0001-0094), and the China Postdoctoral Science Foundation (Grant No. 2022M712199).

摘要/Abstract

摘要： Vibration finishing can effectively reduce the surface roughness of blisks and change blade shape accuracy. This study investigates the influence of vibration finishing on the shape accuracy of the blade part of the blisk. The influence of the fixed attitude of the blisk on the position accuracy and profile accuracy of different measuring sections of the blade is analyzed. The changes in the blade geometry before and after vibration finishing are analyzed. The adjustment method of blade disc attitude in the machining process is developed, and the tooling used to fix the blade disc in the vibration finishing is improved. By controlling the deformation in different time periods to offset each other, the contact between the abrasive and the blade edge is reduced, effectively reducing the displacement of the blade section and the excessive wear of the edge.

The full text can be downloaded at https://link.springer.com/article/10.1007/s40436-024-00505-0

关键词: Blisk, Vibration finishing, Deformation, Position accuracy, Contour accuracy

Abstract: Vibration finishing can effectively reduce the surface roughness of blisks and change blade shape accuracy. This study investigates the influence of vibration finishing on the shape accuracy of the blade part of the blisk. The influence of the fixed attitude of the blisk on the position accuracy and profile accuracy of different measuring sections of the blade is analyzed. The changes in the blade geometry before and after vibration finishing are analyzed. The adjustment method of blade disc attitude in the machining process is developed, and the tooling used to fix the blade disc in the vibration finishing is improved. By controlling the deformation in different time periods to offset each other, the contact between the abrasive and the blade edge is reduced, effectively reducing the displacement of the blade section and the excessive wear of the edge.

The full text can be downloaded at https://link.springer.com/article/10.1007/s40436-024-00505-0

Key words: Blisk, Vibration finishing, Deformation, Position accuracy, Contour accuracy

Chang-Feng Yao, Yun-Qi Sun, Liang Tan, Min-Chao Cui, Ding-Hua Zhang, Jun-Xue Ren. Investigation of control method on blade shape accuracy of blisk in vibration finishing[J]. Advances in Manufacturing, 2025, 13(2): 377-394.

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Investigation of control method on blade shape accuracy of blisk in vibration finishing

Investigation of control method on blade shape accuracy of blisk in vibration finishing

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