Advances in Manufacturing

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Evaluation of thermal imaging system and thermal radiation
detector for real-time condition monitoring of high power
frequency converters

Anders Eriksen • Dominik Osinski • Dag Roar Hjelme   

  1. Department of Electrical and Computer Engineering, Faculty of
    Technology, Sør-Trøndelag University College, Trondheim,
    Norway
  • Received:2014-01-19 Online:2014-03-21 Published:2014-02-14
  • Contact: e-mail: dag.r.hjelme@hist.no

Abstract: We have carried out at laboratory test to study the feasibility of using thermal radiation detectors for online thermal monitoring of electrical systems in wind
turbines. A 25 kW frequency converter is instrumented with a thermal camera, operating in the 8–14 lm wavelength range, and a single-pixel thermopile sensor, operating in the 4–8 lm wavelength range, to monitor the temperature development of the power electronics under various load sequences. Both systems performed satisfactorily with insignificant temperature deviations when compared to data from calibrated point contact sensor. With spatial averaging over a 7 mm 9 7 mm for the camera and temporal averaging over 60 s for the thermopile sensor, we reduce the root mean square noise to 45 mK
and 68 mK respectively. The low cost and simple operation of the thermopile sensor make it very attractive for condition monitoring applications, whereas the attractive feature of the camera is the possibility of multi-point or distributed temperature measurements.

Key words: Temperature measurement , Condition monitoring , Frequency converter , Wind turbine