Heterogeneous ablation behavior of SiCf/SiC composite by nanosecond pulse laser

doi:10.1007/s40436-024-00532-x

Abstract

Abstract: Silicon carbide fiber-reinforced silicon carbide composites are preferred materials for hot-end structural parts of aero-engines. However, their anisotropy, heterogeneity, and ultra-high hardness make them difficult to machine. In this paper, 2.5-dimensional braided SiC_f/SiC composites were processed using a nanosecond pulsed laser. The temperature field distribution at the laser ablated spot is analyzed through finite element modeling (FEM), and the ablation behavior of the two main components, SiC fiber and SiC matrix, is explored. A plasma plume forms when the pulse energy is sufficiently high, which increases with growing energy. The varied ablation behavior of the components is investigated, including the removal rate, ablative morphology, and phase transition. The ablation thresholds of SiC matrix and SiC fiber are found to be 2.538 J/cm² and 3.262 J/cm², respectively.

The full text can be downloaded at https://link.springer.com/article/10.1007/s40436-024-00532-x

Key words: Nanosecond pulsed laser, SiC_f/SiC composites, Plasma, Surface characteristics, Ablation thresholds

Jia-Heng Zeng, Quan-Li Zhang, Yu-Can Fu, Jiu-Hua Xu. Heterogeneous ablation behavior of SiC_f/SiC composite by nanosecond pulse laser[J]. Advances in Manufacturing, 2025, 13(1): 196-210.

TrendMD

References

[1] Ohnabe H, Masaki S, Onozuka M et al (1999) Potential application of ceramic matrix composites to aero-engine components. Compos Part A - Appl 30:489-496
[2] An Q, Chen J, Ming W et al (2021) Machining of SiC ceramic matrix composites: a review. Chinese J Aeronaut 34:540-567
[3] Sciti D, Zoli L, Reimer T et al (2022) A systematic approach for horizontal and vertical scale up of sintered ultra-high temperature ceramic matrix composites for aerospace—advances and perspectives. Compos Part B Eng 234:109709. https://doi.org/10.1016/j.compositesb.2022.109709
[4] Srinivasu DS, Axinte DA (2014) Mask-less pocket milling of composites by abrasive waterjets an experimental investigation. J Manuf Sci Eng 136(4):041005. https://doi.org/10.1115/1.4027181
[5] Wei C, Zhao L, Hu D et al (2013) Electrical discharge machining of ceramic matrix composites with ceramic fiber reinforcements. Int J Adv Manuf Tech 64:187-194
[6] Dong Z, Zhang H, Kang R et al (2022) Mechanical modeling of ultrasonic vibration helical grinding of SiC_f/SiC composites. Int J Mech Sci 234:107701. https://doi.org/10.1016/j.ijmecsci.2022.107701
[7] Wang J, Zhang J, Feng P (2017) Effects of tool vibration on fiber fracture in rotary ultrasonic machining of C/SiC ceramic matrix composites. Compos Part B Eng 129:233-242
[8] Diaz OG, Luna GG, Liao Z et al (2019) The new challenges of machining ceramic matrix composites (CMCs): review of surface integrity. Int J Mach Tool Manu 139:24-36
[9] Liu Y, Zhang R, Li W et al (2018) Effect of machining parameter on femtosecond laser drilling processing on SiC/SiC composites. Int J Adv Manuf Tech 96:1795-1811
[10] Noskov A, Thomassen Y, Berlinger B et al (2019) Characterization of air contaminants emitted during laser cutting of carbon fiber-reinforced composite materials. Anal Bioanal Chem 411:305-313
[11] Li W, Zhang R, Liu Y et al (2016) Effect of different parameters on machining of SiC/SiC composites via pico-second laser. Appl Surf Sci 364:378-387
[12] Zhou N, Yuan S, Zhang W et al (2024) Revealing damage evolution and ablation behavior of SiC/SiC ceramic matrix composites by picosecond laser high-efficiency ablation. J Eur Ceram Soc 44:4949-4962
[13] Wang J, Zhang Y, Liu Y et al (2023) Effect of SiC/SiC composites density on nanosecond-laser machining behaviors. Ceram Int 49:5199-5208
[14] Jiao H, Chen B, Wang J et al (2023) Ablation of definite-depth blind holes in 2.5-dimensional C/SiC composites by nanosecond laser. J Manuf Process 91:78-88
[15] Jiao H, Chen B, Li S (2021) Removal mechanism of 2.5-dimensional carbon fiber reinforced ceramic matrix composites processed by nanosecond laser. Int J Adv Manuf Tech 112:3017-3028
[16] Jiao H, Chen B, Deng Z (2022) Influence of laser parameters on processing microgrooves of 2.5-dimensional C/SiC composites via nanosecond laser. Int J Adv Manuf Tech 118:85-101
[17] Chen J, An Q, Ming W et al (2021) Investigations on continuous-wave laser and pulsed laser induced controllable ablation of SiC_f/SiC composites. J Eur Ceram Soc 41:5835-5849
[18] Zhang Z, Zhang Q, Wang Q et al (2021) Investigation on the material removal behavior of single crystal diamond by infrared nanosecond pulsed laser ablation. Opt Laser Technol 126:106086. https://doi.org/10.1016/j.optlastec.2020.106086
[19] Zhang Z, Zhang Q, Wang Y et al (2021) Modeling of the temperature field in nanosecond pulsed laser ablation of single crystalline diamond. Diam Relat Mat 116:108402. https://doi.org/10.1016/j.diamond.2021.108402
[20] Shen X, Lei S (2009) Thermal modeling and experimental investigation for laser assisted milling of silicon nitride ceramics. J Manuf Sci E-T ASME 131:51007. https://doi.org/10.1115/1.3184086
[21] Maharjan N, Zhou W, Zhou Y, Guan Y (2018) Ablation morphology and ablation threshold of Ti-6Al-4V alloy during femtosecond laser processing. Appl Phys A 124:1-10
[22] Zheng B, Jiang G, Wang W (2014) Ablation experiment and threshold calculation of titanium alloy irradiated by ultra-fast pulse laser. Aip Adv 4:31310. https://doi.org/10.1063/1.4867088
[23] Yan Z, Mei X, Wang W et al (2019) Numerical simulation on nanosecond laser ablation of titanium considering plasma shield and evaporation-affected surface thermocapillary convection. Opt Commun 453:124384. https://doi.org/10.1016/j.optcom.2019.124384
[24] Liu C, Zhang X, Wang G et al (2021) New ablation evolution behaviors in micro-hole drilling of 2.5D C_f/SiC composites with millisecond laser. Ceram Int 47(21):29670-29680
[25] Raj R, Terauds K (2015) Bubble nucleation during oxidation of SiC. J Am Ceram Soc 98:2579-2586
[26] Tong Y, Bai S, Zhang H et al (2013) Laser ablation behavior and mechanism of C/SiC composite. Ceram Int 39:6813-6820
[27] Nasiri NA, Patra NJ, Ni N et al (2016) Oxidation behaviour of SiC/SiC ceramic matrix composites in air. J Eur Ceram Soc 36(14):3293-3302
[28] Sun X, Yin X, Fan X et al (2018) Oxidation resistance of SiC/SiC composites containing SiBC matrix fabricated by liquid silicon infiltration. J Eur Ceram Soc 38:479-485

Heterogeneous ablation behavior of SiC_f/SiC composite by nanosecond pulse laser

PDF

Knowledge

Abstract

Cite this article

share this article

References

Related Articles 10

Recommended Articles

Metrics

Comments

[1]	Zhen-Jing Duan, Shuai-Shuai Wang, Shu-Yan Shi, Ji-Yu Liu, Yu-Heng Li, Zi-Heng Wang, Chang-He Li, Yu-Yang Zhou, Jin-Long Song, Xin Liu. Surface quality evaluation of cold plasma and NMQL multi-field coupling eco-friendly micro-milling 7075-T6 aluminum alloy [J]. Advances in Manufacturing, 2025, 13(1): 69-87.
[2]	Bao-Ri Zhang, Yong-Hua Shi. A novel weld-pool-length monitoring method based on pixel analysis in plasma arc additive manufacturing [J]. Advances in Manufacturing, 2024, 12(2): 335-348.
[3]	Yan Liu, Qiu Tang, Xin-Cheng Tian. Model-driven path planning for robotic plasma cutting of branch pipe with single Y-groove based on pipe-rotating scheme [J]. Advances in Manufacturing, 2024, 12(1): 94-107.
[4]	Lian-Qiao Yang, Chi Zhang, Wen-Lei Li, Guo-He Liu, Majiaqi Wu, Jin-Qiang Liu, Jian-Hua Zhang. Global optimization of process parameters for low-temperature SiN_x based on orthogonal experiments [J]. Advances in Manufacturing, 2023, 11(2): 181-190.
[5]	Yan-Zhe Zhao, Kai Guo, Vinothkumar Sivalingam, Jian-Feng Li, Qi-Dong Sun, Zhao-Ju Zhu, Jie Sun. Surface integrity evolution of machined NiTi shape memory alloys after turning process [J]. Advances in Manufacturing, 2021, 9(3): 446-456.
[6]	Peng Lyu, Min Lai, Feng-Zhou Fang. Nanometric polishing of lutetium oxide by plasma-assisted etching [J]. Advances in Manufacturing, 2020, 8(4): 440-446.
[7]	Hardy Mohrbacher. Metallurgical concepts for optimized processing and properties of carburizing steel [J]. Advances in Manufacturing, 2016, 4(2): 105-114.
[8]	P. Bhargava C. P. Paul C. H. Premsingh S. K. Mishra Atul Kumar . Tandem rapid manufacturing of Inconel-625 using laser assisted and plasma transferred arc depositions [J]. Advances in Manufacturing, 2013, 1(4): 305-313.
[9]	Yao-Hui Lv,Yu-Xin Liu,Fu-Jia Xu,Bin-Shi Xu. Plasma transferred arc forming technology for remanufacture [J]. Advances in Manufacturing, 2013, 1(2): 187-190.
[10]	Muralidharan Ramachandran, Ramana G. Reddy. Thermal plasma synthesis of SiC [J]. Advances in Manufacturing, 2013, 1(1): 50-61.