Optimal cutting condition determination for milling thin-walled details

doi:10.1007/s40436-018-0224-y

Advances in Manufacturing ›› 2018, Vol. 6 ›› Issue (3): 280-290.doi: 10.1007/s40436-018-0224-y

Optimal cutting condition determination for milling thin-walled details

Anton Germashev¹, Viktor Logominov¹, Dmitri Anpilogov¹, Yuri Vnukov¹, Vladimir Khristal²

1 Mechanical Engineering Department, Zaporizhzhya National Technical University, Zaporizhzhya 69063, Ukraine;
2 Zaporozhye Machine-building Design Bureau Progress State Enterprise, Zaporizhya, Ukraine

收稿日期:2017-07-27 修回日期:2018-04-23 出版日期:2018-09-25 发布日期:2018-09-18
通讯作者: Anton Germashev,germashevanton@mail.ru E-mail:germashevanton@mail.ru

Optimal cutting condition determination for milling thin-walled details

Anton Germashev¹, Viktor Logominov¹, Dmitri Anpilogov¹, Yuri Vnukov¹, Vladimir Khristal²

1 Mechanical Engineering Department, Zaporizhzhya National Technical University, Zaporizhzhya 69063, Ukraine;
2 Zaporozhye Machine-building Design Bureau Progress State Enterprise, Zaporizhya, Ukraine

Received:2017-07-27 Revised:2018-04-23 Online:2018-09-25 Published:2018-09-18
Contact: Anton Germashev,germashevanton@mail.ru E-mail:germashevanton@mail.ru

摘要/Abstract

摘要： This paper presents an approach for determining the optimal cutting condition for milling thin-walled elements with complex shapes. The approach is based on the interaction between the thin-walled detail and its periodic excitation by tooth passing, taking into account the high intermittency of such a process. The influence of the excitation frequency on the amplitude of the detail oscillation during milling was determined by simulation and experiments. It was found that the analytical results agreed with experimental data. The position of the detail when the tooth starts to cut was evaluated through experiments. The influence of this parameter on the processing state is presented herein. The processing stability is investigated and compared with the proposed approach. Thereafter, spectral analyses are conducted to determine the contribution of the vibrating frequencies to the detail behavior during processing.

The full text can be downloaded at https://link.springer.com/content/pdf/10.1007%2Fs40436-018-0224-y.pdf

关键词: Thin-walled detail, High-speed milling, Stability, Surface finish

Abstract: This paper presents an approach for determining the optimal cutting condition for milling thin-walled elements with complex shapes. The approach is based on the interaction between the thin-walled detail and its periodic excitation by tooth passing, taking into account the high intermittency of such a process. The influence of the excitation frequency on the amplitude of the detail oscillation during milling was determined by simulation and experiments. It was found that the analytical results agreed with experimental data. The position of the detail when the tooth starts to cut was evaluated through experiments. The influence of this parameter on the processing state is presented herein. The processing stability is investigated and compared with the proposed approach. Thereafter, spectral analyses are conducted to determine the contribution of the vibrating frequencies to the detail behavior during processing.

The full text can be downloaded at https://link.springer.com/content/pdf/10.1007%2Fs40436-018-0224-y.pdf

Key words: Thin-walled detail, High-speed milling, Stability, Surface finish

Anton Germashev, Viktor Logominov, Dmitri Anpilogov, Yuri Vnukov, Vladimir Khristal. Optimal cutting condition determination for milling thin-walled details[J]. Advances in Manufacturing, 2018, 6(3): 280-290.

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Optimal cutting condition determination for milling thin-walled details

Optimal cutting condition determination for milling thin-walled details

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