A comprehensive review on residual stresses in turning

doi:10.1007/s40436-021-00371-0

Advances in Manufacturing ›› 2022, Vol. 10 ›› Issue (2): 287-312.doi: 10.1007/s40436-021-00371-0

A comprehensive review on residual stresses in turning

Ammar H. Elsheikh¹, S. Shanmugan², T. Muthuramalingam³, Amrit Kumar Thakur⁴, F. A. Essa⁵, Ahmed Mohamed Mahmoud Ibrahim⁶, Ahmed O. Mosleh⁷

1. Department of Production Engineering and Mechanical Design, Faculty of Engineering, Tanta University, Tanta 31527, Egypt;
2. Research Centre for Solar Energy, Department of Physics, Koneru Lakshmaiah Education Foundation, Vaddeswaram, Andhra Pradesh 522502, India;
3. Department of Mechatronics Engineering, SRM Institute of Science and Technology, Chennai 603203, India;
4. Department of Mechanical Engineering, KPR Institute Engineering and Technology, Coimbatore, Tamilnadu, India;
5. Department of Mechanical Engineering, Faculty of Engineering, Kafrelsheikh University, Kafrelsheikh 33516, Egypt;
6. Production Engineering and Mechanical Design Department, Faculty of Engineering, Minia University, Minya 61519, Egypt;
7. Shoubra Faculty of Engineering, Benha University, Benha, Egypt

收稿日期:2020-12-21 修回日期:2021-04-09 出版日期:2022-06-25 发布日期:2022-06-11
通讯作者: Ammar H. Elsheikh E-mail:ammar_elsheikh@f-eng.tanta.edu.eg

A comprehensive review on residual stresses in turning

Ammar H. Elsheikh¹, S. Shanmugan², T. Muthuramalingam³, Amrit Kumar Thakur⁴, F. A. Essa⁵, Ahmed Mohamed Mahmoud Ibrahim⁶, Ahmed O. Mosleh⁷

1. Department of Production Engineering and Mechanical Design, Faculty of Engineering, Tanta University, Tanta 31527, Egypt;
2. Research Centre for Solar Energy, Department of Physics, Koneru Lakshmaiah Education Foundation, Vaddeswaram, Andhra Pradesh 522502, India;
3. Department of Mechatronics Engineering, SRM Institute of Science and Technology, Chennai 603203, India;
4. Department of Mechanical Engineering, KPR Institute Engineering and Technology, Coimbatore, Tamilnadu, India;
5. Department of Mechanical Engineering, Faculty of Engineering, Kafrelsheikh University, Kafrelsheikh 33516, Egypt;
6. Production Engineering and Mechanical Design Department, Faculty of Engineering, Minia University, Minya 61519, Egypt;
7. Shoubra Faculty of Engineering, Benha University, Benha, Egypt

Received:2020-12-21 Revised:2021-04-09 Online:2022-06-25 Published:2022-06-11
Contact: Ammar H. Elsheikh E-mail:ammar_elsheikh@f-eng.tanta.edu.eg

摘要/Abstract

摘要： Residual stresses induced during turning processes can affect the quality and performance of machined products, depending on its direction and magnitude. Residual stresses can be highly detrimental as they can lead to creeping, fatigue, and stress corrosion cracking. The final state of residual stresses in a workpiece depends on its material as well as the cutting-tool configuration such as tool geometry/coating, cooling and wear conditions, and process parameters including the cutting speed, depth-of-cut and feed-rate. However, there have been disagreements in some literatures regarding influences of the above-mentioned factors on residual stresses due to different cutting conditions, tool parameters and workpiece materials used in the specific investigations. This review paper categorizes different methods in experimental, numerical and analytical approaches employed for determining induced residual stresses and their relationships with cutting conditions in a turning process. Discussion is presented for the effects of different cutting conditions and parameters on the final residual stresses state.

The full text can be downloaded at https://link.springer.com/article/10.1007/s40436-021-00371-0

关键词: Residual stresses, Machining, Turning, Process parameters

Abstract: Residual stresses induced during turning processes can affect the quality and performance of machined products, depending on its direction and magnitude. Residual stresses can be highly detrimental as they can lead to creeping, fatigue, and stress corrosion cracking. The final state of residual stresses in a workpiece depends on its material as well as the cutting-tool configuration such as tool geometry/coating, cooling and wear conditions, and process parameters including the cutting speed, depth-of-cut and feed-rate. However, there have been disagreements in some literatures regarding influences of the above-mentioned factors on residual stresses due to different cutting conditions, tool parameters and workpiece materials used in the specific investigations. This review paper categorizes different methods in experimental, numerical and analytical approaches employed for determining induced residual stresses and their relationships with cutting conditions in a turning process. Discussion is presented for the effects of different cutting conditions and parameters on the final residual stresses state.

The full text can be downloaded at https://link.springer.com/article/10.1007/s40436-021-00371-0

Key words: Residual stresses, Machining, Turning, Process parameters

Ammar H. Elsheikh, S. Shanmugan, T. Muthuramalingam, Amrit Kumar Thakur, F. A. Essa, Ahmed Mohamed Mahmoud Ibrahim, Ahmed O. Mosleh. A comprehensive review on residual stresses in turning[J]. Advances in Manufacturing, 2022, 10(2): 287-312.

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A comprehensive review on residual stresses in turning

A comprehensive review on residual stresses in turning

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